Multiquip DCA180SSK manual Before Starting Engine, Before Starting Generator and Control Panel

Page 47

DCA-180SSK — GENERATOR START-UP PROCEDURE (MANUAL)

WARNING:

The engine's exhaust contains harmful emissions. ALWAYS ventilate the exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel.

Before Starting

Engine

1.Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick.

2.When there is not enough lubricating oil, fill the crankcase with high grade motor oil. Use a high quality detergent oil classified CC or higher (See Table 9 on page 39).

3.Check the coolant level in the radiator and subtank. Replenish with antifreeze as necessary.Always maintain the coolant level between the FULL and LOW markings on the coolant container. Be sure the radiator cap is fastened securely.

4.Check the fuel level on the fuel gauge. If fuel is low, fill the fuel tank with clean fresh diesel fuel. If fuel spillage occurs, completely wipe up the spilled fuel immediately.

Before Starting

Generator and Control Panel

CAUTION:

NEVER start the engine with the main, GFCI or load circuit breakers in the ON position.

1.Be sure to disconnect the electrical load and switch the main, load and G.F.C.I. circuit breakers (Figure 31) to the “OFF” position prior to starting the engine.

Jacket Water Heater and Internal Battery Charger 120 VAC Output Receptacles (OPTIONAL)

This generator is equipped with two 120 VAC, 20 amp output receptacles located on the output terminal panel, page 35 Figure 14.

The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger.

These receptacles will ONLY function when commercial power has been supplied to them (Figure 32). To apply commercial power to these receptacles, a power cord of adequate size will be required.

When using the generator in hot climates there is no reason to apply power to jacket water heater. However, if the generator will be used in cold climates it is always a good idea to apply power to the jacket water heater at all times.To apply power to the jacket water heater simply apply power to the jacket water heater receptacle via commercial power using an power cord of adequate size.

If the generator will be used daily, the battery should normally not require charging. If the generator will be idle (not used) for long periods of time, apply power to the battery charger receptacle via commercial power using an power cord of adequate size.

When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger.This will ensure that the engine will not fail due to a dead battery.

CAUTION:

ALWAYS have power applied to the generator's internal battery charger when connecting the generator to a isolation (transfer) switch. Remember before connecting this generator to any buildings electrical system, have a licensed electrician perform the installation of the transfer switch.

Figure 31. Main, GFCI and Load Circuit Breakers

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 47

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Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Ordering parts has never been easier Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryEmergencies Maintenance SafetyTransporting DCA-180SSK Towing Towing Safety PrecautionsExplanation of Chart DCA-180SSK TRAILER-SAFETY GuidelinesSystem DCA-180SSK -TRAILER-SPECIFICATIONSAxle DCA-180SSK -TRAILER-SPECIFICATIONSElectric Brakes DCA-180SSK -TRAILER Safety GuidelinesElectric Brake Adjustment BrakesHydraulic/Air/Surge Brakes DCA-180SSK -TRAILER Safety GuidelinesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-180SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-180SSK -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals Generator Specifications DCA-180SSK SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options Major Components DCA-180SSK Major ComponentsDimensions DCA-180SSK Dimensions TOP, SIDE, and RearControl Panel DCA-180SSK Control PanelMpec Module DCA-180SSK Control PanelEngine Operating Panel DCA-180SSK Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay DCA-180SSK Outputterminal Panel Overview How to read the output terminal gaugesVoltage Change-over Board Single Phase, 240 VoltPhase, 240 Volt Single Phase, 139 VoltSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480Volt Outdoor Installation DCA-180SSK InstallationTypical Generator Grounding Application DCA-180SSK InstallationGeneral Inspection Prior to Operation DCA-180SSK PRE-SETUPLubrication Oil Temperature Range Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherPiping and Hose Connection Battery Cable InstallationWiring DCA-180SSK Load Application Single Phase LoadThree Phase Load Before Starting Generator and Control Panel Before Starting EngineVAC Accessory Receptacle/Cable DCA-180SSK Generator START-UP ProcedureSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Emergency Stop Engine ShutdownDCA-180SSK Maintenance Replacing fuel filter DCA-180SSK MaintenanceCheck Electric Heater If equipped Changing OilGenerator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram Engine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineEngine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineDiagnosed based on the Generator Troubleshooting Table DCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-180SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-180SSK Suggested Spare PartsDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help

DCA180SSK specifications

The Multiquip DCA180SSK is a powerful and versatile generator specifically designed for construction sites, events, and other demanding applications. This model boasts an impressive power output of 180 kVA, making it suitable for a wide range of electrical needs. Its reliable performance combined with advanced features makes it a preferred choice for professionals in various industries.

One of the standout characteristics of the DCA180SSK is its robust, diesel-powered engine. This generator is equipped with a reliable Yanmar diesel engine, known for its durability and efficiency. The engine not only ensures consistent power delivery but also meets stringent emission regulations, making it environmentally friendly. The unit features a fuel-efficient design capable of running for extended periods, which reduces the frequency of refueling and associated downtime.

The DCA180SSK generator is also engineered for ease of use. It incorporates a user-friendly control panel that provides clear visibility of operational parameters, including voltage output, frequency, and fuel levels. This intuitive interface allows operators to monitor the generator’s performance effortlessly.

Another significant technological advancement in the DCA180SSK is its advanced sound attenuation features. The generator is built within a durable, weather-protective enclosure that minimizes noise levels to enhance worksite safety and compliance with local regulations. This feature not only benefits job sites in urban environments but also improves working conditions for operators and workers alike.

Portability is another key attribute. The DCA180SSK is designed with a compact structure, making it easy to transport and position on-site. The addition of lifting points facilitates quick and safe relocation, while its rugged chassis ensures it can withstand the rigors of construction environments.

This generator also incorporates numerous safety features, including automatic shut-off protocols for low oil pressure and high temperature, enhancing operator safety and extending engine life. With its blend of technology, durability, and user-centric design, the Multiquip DCA180SSK generator provides dependable power for any demanding application, ensuring that work proceeds smoothly, efficiently, and safely.