Multiquip DCA180SSK manual Cleaning the Radiator, Operation in Freezing Weather, Air Cleaner

Page 44

DCA-180SSKPRE-SETUP

CAUTION :

When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled.

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the battery disconnected.

Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.

Table 12. Coolant Capacity

Engine and Radiator

7.4 Gal. (28 Liters)

 

 

Reserve Tank

2 Quarts (1.9 Liters)

 

 

Operation in Freezing Weather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 13) has been added.

Table 13. Anti-Freeze Operating Temperatures

Vol %

Freezing Point

Boiling Point

 

 

 

 

Anti-Freeze

°C

°F

°C

°F

 

 

 

 

 

 

40

-24

-12

106

222

 

 

 

 

 

50

-37

-34

108

226

 

 

 

 

 

NOTE

When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%.

Air Cleaner

Periodic cleaning/replacement is necessary. See maintenance section for instruction to cleaning/replacing air cleaner.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear. See maintenance section on replacing belts. To adjust tension:

1.Insert a bar between alternator and the cylinder block to fix alternator in position. When fixing the alternator in position, insert a wooden block between the bar and alternator to prevent damage to the alternator.

2.Loosen bolts and nuts located on the alternator.

3.Move alternator with the bar so the deflection of the belt is approx. 8mm.

4.Tighten the bolt and nuts to fix the alternator back to position.

The fan belt tension is proper if the fan belt bends 7 to 10

mm(Figure 29) when depressed with the thumb as shown below.

Figure 29. Fan Belt Tension

CAUTION :

Never place hands near the belts or fan while the generator set is running.

PAGE 44 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV. #3 (06/11/09)

Image 44
Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Parts Ordering Procedures Ordering parts has never been easierGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-180SSK TowingDCA-180SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-180SSK -TRAILER-SPECIFICATIONS SystemDCA-180SSK -TRAILER-SPECIFICATIONS AxleDCA-180SSK -TRAILER Safety Guidelines Electric Brake AdjustmentBrakes Electric BrakesDCA-180SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-180SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-180SSK -TRAILER-WIRING Diagram DCA-180SSK -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-180SSK -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake TroubleshootingDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Specifications Generator SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options DCA-180SSK Major Components Major ComponentsDCA-180SSK Dimensions TOP, SIDE, and Rear DimensionsDCA-180SSK Control Panel Control PanelDCA-180SSK Control Panel Mpec ModuleDCA-180SSK Engine Operating Panel Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay How to read the output terminal gauges DCA-180SSK Outputterminal Panel OverviewSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480Volt DCA-180SSK Installation Outdoor Installation DCA-180SSK Installation Typical Generator Grounding ApplicationDCA-180SSK PRE-SETUP General Inspection Prior to OperationTemperature Range Type Oil Lubrication OilCleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring DCA-180SSK Load Application Single Phase LoadThree Phase Load Before Starting Engine Before Starting Generator and Control PanelDCA-180SSK Generator START-UP Procedure VAC Accessory Receptacle/CableSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Engine Shutdown Emergency StopDCA-180SSK Maintenance DCA-180SSK Maintenance Check Electric Heater If equippedChanging Oil Replacing fuel filterGenerator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram DCA-180SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-180SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINE Diagnosed based on the Generator Troubleshooting TableDCA-180SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-180SSK Suggested Spare Parts Qty DescriptionDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help