Multiquip DCA180SSK manual DCA-180SSK General Information

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DCA-180SSK — GENERAL INFORMATION

DCA-180SSK FAMILIARIZATION

Generator

The MQ Power Model DCA-180SSK is a 144 kW generator that has been designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Control Panel

The “Engine Control Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Engine Speed Switch

Pre-Heat Button

Pre-Heat Lamp

Emergency Stop Button

Battery Switch

Ignition Key Switch

MPEC Module (on some models)

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Output Voltage Adjustment Knob

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Panel Light

Panel Light Switch

Pilot Lamp

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Two 120V GFCI receptacles, 20 amp

Three 240/139V output receptacles, 50 amp

Two 120V input receptacles, 20 amp

3 Load Circuit Breakers 265V @65 amps

2 Load GFCI Circuit Breakers 265V@ 20amps

Control Box

The “Control Box” is provided with the following:

Main Circuit Breaker 500 amps

Over-Current Relay

High Idle Adjust Trimmer

Microprocessor Controlled Alarm System

The DCA-180SSK generator is equipped with various alarms and LED status indicators.These alarms and status indicators are provided to add safety to the generator when operating under normal conditions. The DCA-180SSK generator is designed to shutdown in the event of low oil, high coolant temperature, low battery and other operation conditions that may cause severe damage to the generator.

Open Delta Excitation System

The DCA-180SSK generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections: A, B, C and D. During steady loads, the power to the AutomaticVoltage Regulator (AVR) is supplied from the parallel connections of A to B, A to D, and C to D.These three phases are rectified and are used as the current for the exciter section.

During a heavy load, such as motor starting, the AVR switches the configuration of the Open-Delta to the series connection B to C.This has the effect of adding the voltages of each phase to provide better voltage response during heavy loads.

The connections of the AVR to the AC output windings are for the sole purpose of sensing. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current due to its independent power supply offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

PAGE 26 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV. #3 (06/11/09)

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Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Parts Ordering Procedures Ordering parts has never been easierGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-180SSK TowingDCA-180SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-180SSK -TRAILER-SPECIFICATIONS SystemDCA-180SSK -TRAILER-SPECIFICATIONS AxleBrakes DCA-180SSK -TRAILER Safety GuidelinesElectric Brake Adjustment Electric BrakesDCA-180SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-180SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-180SSK -TRAILER-WIRING Diagram DCA-180SSK -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-180SSK -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake TroubleshootingDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Specifications Generator SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options DCA-180SSK Major Components Major ComponentsDCA-180SSK Dimensions TOP, SIDE, and Rear DimensionsDCA-180SSK Control Panel Control PanelDCA-180SSK Control Panel Mpec ModuleDCA-180SSK Engine Operating Panel Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay How to read the output terminal gauges DCA-180SSK Outputterminal Panel OverviewSingle Phase, 139 Volt Single Phase, 240 VoltPhase, 240 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480Volt DCA-180SSK Installation Outdoor InstallationDCA-180SSK Installation Typical Generator Grounding ApplicationDCA-180SSK PRE-SETUP General Inspection Prior to OperationTemperature Range Type Oil Lubrication OilOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring DCA-180SSK Load Application Single Phase LoadThree Phase Load Before Starting Engine Before Starting Generator and Control PanelDCA-180SSK Generator START-UP Procedure VAC Accessory Receptacle/CableSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Engine Shutdown Emergency StopDCA-180SSK Maintenance Changing Oil DCA-180SSK MaintenanceCheck Electric Heater If equipped Replacing fuel filterGenerator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram DCA-180SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-180SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINE Diagnosed based on the Generator Troubleshooting TableDCA-180SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-180SSK Suggested Spare Parts Qty DescriptionDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help

DCA180SSK specifications

The Multiquip DCA180SSK is a powerful and versatile generator specifically designed for construction sites, events, and other demanding applications. This model boasts an impressive power output of 180 kVA, making it suitable for a wide range of electrical needs. Its reliable performance combined with advanced features makes it a preferred choice for professionals in various industries.

One of the standout characteristics of the DCA180SSK is its robust, diesel-powered engine. This generator is equipped with a reliable Yanmar diesel engine, known for its durability and efficiency. The engine not only ensures consistent power delivery but also meets stringent emission regulations, making it environmentally friendly. The unit features a fuel-efficient design capable of running for extended periods, which reduces the frequency of refueling and associated downtime.

The DCA180SSK generator is also engineered for ease of use. It incorporates a user-friendly control panel that provides clear visibility of operational parameters, including voltage output, frequency, and fuel levels. This intuitive interface allows operators to monitor the generator’s performance effortlessly.

Another significant technological advancement in the DCA180SSK is its advanced sound attenuation features. The generator is built within a durable, weather-protective enclosure that minimizes noise levels to enhance worksite safety and compliance with local regulations. This feature not only benefits job sites in urban environments but also improves working conditions for operators and workers alike.

Portability is another key attribute. The DCA180SSK is designed with a compact structure, making it easy to transport and position on-site. The addition of lifting points facilitates quick and safe relocation, while its rugged chassis ensures it can withstand the rigors of construction environments.

This generator also incorporates numerous safety features, including automatic shut-off protocols for low oil pressure and high temperature, enhancing operator safety and extending engine life. With its blend of technology, durability, and user-centric design, the Multiquip DCA180SSK generator provides dependable power for any demanding application, ensuring that work proceeds smoothly, efficiently, and safely.