Multiquip DCA180SSK manual DCA-180SSK -TROUBLESHOOTING Engine, Engine Troubleshooting

Page 61

DCA-180SSK —TROUBLESHOOTING (ENGINE)

TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Fuel filter clogged or dirty?

Clean or change.

 

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Fuel leak due to loose

Tighten nut.

 

injection pipe retaining nut?

 

 

 

 

 

 

Injection pump

Repair or replace.

 

malfunctioning?

Engine revolution is

 

 

 

 

 

not smooth.

Incorrect nozzle opening

Adjust.

 

pressure?

 

 

 

 

 

 

Injection nozzle stuck or

Repair or replace.

 

clogged?

 

 

 

 

 

 

Fuel over flow pipe

Clean.

 

clogged?

 

 

 

 

 

 

Governor malfunctioning?

Repair.

 

 

 

 

Excessive engine oil?

Reduce to the specified level.

 

 

 

Either white or blue

Piston ring and liner worn

Repair or replace.

or stuck?

exhaust gas is

 

 

observed.

Incorrect injection timing?

Adjust.

 

 

 

 

 

Deficient compression?

Adjust top clearance.

 

 

 

 

Overload?

Lessen the load.

 

 

 

Either black or dark

Low grade fuel used?

Use the specified fuel.

 

 

 

 

gray exhaust gas is

Fuel filter clogged?

Clean or change.

observed.

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

Engine's moving parts

Repair or replace.

 

seem to be seizing?

 

 

Deficient output.

 

 

Uneven fuel injection?

Repair or replace the injection pump.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Compression leak?

Replace head gasket, tighten cylinder head bolt, glow

 

plug and nozzle holder.

 

 

 

 

 

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 61

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Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Ordering parts has never been easier Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryTransporting Maintenance SafetyEmergencies DCA-180SSK Towing Towing Safety PrecautionsExplanation of Chart DCA-180SSK TRAILER-SAFETY GuidelinesSystem DCA-180SSK -TRAILER-SPECIFICATIONSAxle DCA-180SSK -TRAILER-SPECIFICATIONSElectric Brake Adjustment DCA-180SSK -TRAILER Safety GuidelinesBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-180SSK -TRAILER Safety GuidelinesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs DCA-180SSK -TRAILER Safety GuidelinesLug Nut Torque Requirements DCA-180SSK -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals Generator Specifications DCA-180SSK SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options Major Components DCA-180SSK Major ComponentsDimensions DCA-180SSK Dimensions TOP, SIDE, and RearControl Panel DCA-180SSK Control PanelMpec Module DCA-180SSK Control PanelEngine Operating Panel DCA-180SSK Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Over Current Relay Output Terminal Panel Available VoltagesMaximum Amps DCA-180SSK Outputterminal Panel Overview How to read the output terminal gaugesPhase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardPhase, 480Volt Single Phase, 480 VoltSingle Phase, 277 Volt Outdoor Installation DCA-180SSK InstallationTypical Generator Grounding Application DCA-180SSK InstallationGeneral Inspection Prior to Operation DCA-180SSK PRE-SETUPLubrication Oil Temperature Range Type OilAir Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadDCA-180SSK Load Application Before Starting Generator and Control Panel Before Starting EngineVAC Accessory Receptacle/Cable DCA-180SSK Generator START-UP ProcedureSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Emergency Stop Engine ShutdownDCA-180SSK Maintenance Check Electric Heater If equipped DCA-180SSK MaintenanceChanging Oil Replacing fuel filterGreasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram Engine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineEngine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineDiagnosed based on the Generator Troubleshooting Table DCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-180SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-180SSK Suggested Spare PartsDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help

DCA180SSK specifications

The Multiquip DCA180SSK is a powerful and versatile generator specifically designed for construction sites, events, and other demanding applications. This model boasts an impressive power output of 180 kVA, making it suitable for a wide range of electrical needs. Its reliable performance combined with advanced features makes it a preferred choice for professionals in various industries.

One of the standout characteristics of the DCA180SSK is its robust, diesel-powered engine. This generator is equipped with a reliable Yanmar diesel engine, known for its durability and efficiency. The engine not only ensures consistent power delivery but also meets stringent emission regulations, making it environmentally friendly. The unit features a fuel-efficient design capable of running for extended periods, which reduces the frequency of refueling and associated downtime.

The DCA180SSK generator is also engineered for ease of use. It incorporates a user-friendly control panel that provides clear visibility of operational parameters, including voltage output, frequency, and fuel levels. This intuitive interface allows operators to monitor the generator’s performance effortlessly.

Another significant technological advancement in the DCA180SSK is its advanced sound attenuation features. The generator is built within a durable, weather-protective enclosure that minimizes noise levels to enhance worksite safety and compliance with local regulations. This feature not only benefits job sites in urban environments but also improves working conditions for operators and workers alike.

Portability is another key attribute. The DCA180SSK is designed with a compact structure, making it easy to transport and position on-site. The addition of lifting points facilitates quick and safe relocation, while its rugged chassis ensures it can withstand the rigors of construction environments.

This generator also incorporates numerous safety features, including automatic shut-off protocols for low oil pressure and high temperature, enhancing operator safety and extending engine life. With its blend of technology, durability, and user-centric design, the Multiquip DCA180SSK generator provides dependable power for any demanding application, ensuring that work proceeds smoothly, efficiently, and safely.