Multiquip DCA180SSK manual DCA-180SSK Engine Operating Panel

Page 33

DCA-180SSK — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-180SSK " Engine Operating Panel " (Figure 10).

1.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

2.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

3.Oil Pressure Gauge – During normal operation this gauge be should read in the “GREEN” zone. When starting the generator the oil pressure mar read a little bit higher, but after the engine warms up the oil pressure should return to the green zone.

4.Water Temperature Gauge – During normal operation this gauge be should read in the “GREEN” zone.

5.Fuel Gauge - Detects the amount of fuel available for operation.

6.EngineWarning Display Module – This module display’s the following engine failures:

A.Overheat Lamp – This lamp goes ON when the cooling water temperature rises abnormally. If the lamp goes ON during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

B.Low Oil Pressure Lamp – During normal operation of the generator this lamp should remain OFF. When the Auto-OFF/Reset- Manual switch is set to the “Manual” position to start the engine, the lamp will be lit. After the oil pressure rises after start-up the lamp

will go OFF. If this lamp is ever lit (ON) during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

C.Low Fuel Level Lamp – When this lamp is ON, it is time to stop the engine and add fuel. Remember to let the engine cool before adding fuel.

D.Low Battery Fluid Lamp – This lamp goes ON when the battery fluid is low. If this lamp goes ON during normal operation of the generator, stop the engine and fill the battery with distilled water to the specified level.

E.Clogged Air Filter Lamp – This lamp goes ON when the air filter is clogged. If this lamp goes ON during normal operation of the generator, stop the engine and replace the air filter.

7.Speed Switch- Adjusts the speed of the engine from high to low.

8.Pre-Heat Lamp – Indicates that the glow plugs of the diesel engine are hot and the engine is ready to be started.

9.Pre-Heat Button – Press hold this button until the preheat lamp is lit (ON).

10.Emergency Stop Switch – Push this button inward to stop the engine in the event of an emergency. DO NOT use this button as a means of stopping the engine.Turn the button clockwise to disengage the stop function.

11.Battery Switch – This switch should be set to the ON position during normal operation. When the engine has been stop, place this switch in the OFF position. DO NOT turn this switch during normal operation, it could cause damage to the electrical equipment.

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 33

Image 33
Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Ordering parts has never been easier Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryMaintenance Safety TransportingEmergencies DCA-180SSK Towing Towing Safety PrecautionsExplanation of Chart DCA-180SSK TRAILER-SAFETY GuidelinesSystem DCA-180SSK -TRAILER-SPECIFICATIONSAxle DCA-180SSK -TRAILER-SPECIFICATIONSElectric Brake Adjustment DCA-180SSK -TRAILER Safety GuidelinesBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-180SSK -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-180SSK -TRAILER Safety Guidelines Torque Ft.-LbsLug Nut Torque Requirements DCA-180SSK -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals Generator Specifications DCA-180SSK SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options Major Components DCA-180SSK Major ComponentsDimensions DCA-180SSK Dimensions TOP, SIDE, and Rear Control Panel DCA-180SSK Control PanelMpec Module DCA-180SSK Control PanelEngine Operating Panel DCA-180SSK Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Output Terminal Panel Available Voltages Over Current RelayMaximum Amps DCA-180SSK Outputterminal Panel Overview How to read the output terminal gaugesPhase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 480 Volt Phase, 480VoltSingle Phase, 277 Volt Outdoor Installation DCA-180SSK InstallationTypical Generator Grounding Application DCA-180SSK InstallationGeneral Inspection Prior to Operation DCA-180SSK PRE-SETUPLubrication Oil Temperature Range Type OilAir Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionBattery Cable Installation WiringPiping and Hose Connection Single Phase Load Three Phase LoadDCA-180SSK Load Application Before Starting Generator and Control Panel Before Starting EngineVAC Accessory Receptacle/Cable DCA-180SSK Generator START-UP ProcedureSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Emergency Stop Engine ShutdownDCA-180SSK Maintenance Check Electric Heater If equipped DCA-180SSK MaintenanceChanging Oil Replacing fuel filterCleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram Engine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineEngine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineDiagnosed based on the Generator Troubleshooting Table DCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-180SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-180SSK Suggested Spare PartsDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help