Multiquip DCA-400SSK operation manual

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PAGE 2 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

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Contents MQ Power DCA-400SSK DCA-400SSK2 Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresHigh Temperatures Allow Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-400SSK -TOWINGDCA-400SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-400SSK -TRAILER-SPECIFICATIONS WidthModel Coupler Tires Wheels Axle Hubs Suspension Electrical Electric Brakes Electric Brake AdjustmentBrakes DCA-400SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Torque Ft.-Lbs Lug Nut Torque RequirementsDCA-400SSK -TRAILER-WIRING Diagram DCA-400SSK -TRAILER-BRAKETROUBLESHOOTING Symptom Possible Cause SolutionDCA-400SSK -TRAILER-BRAKETROUBLESHOOTING DCA-400SSK Operation and Safety Decals Machine Safety DecalsDCA-400SSK Operation and Safety Decals DCA-400SSK Specifications DCA-400SSK General Information Electronic Governor System Battery ChargerEngine JacketWater Heater OptionalDCA-400SSK Major Components Major ComponentsPage Dry weight 4270kg 9413.64lb Wet weight 4800kg 10582.08 lb DimensionsDCA-400SSK Dimensions Front and Rear DCA-400SSK Control Panel Control PanelDCA-400SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-400SSK Engine Operating Panel Ignition Switch up to S/N3696509 DCA-400SSK Engine Operating PanelDCA-400SSK Outputterminal Panel Overview DCA-400SSK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay How to read the output terminal gauges DCA-400SSK Outputterminal Panel OverviewSingle Phase, 139 Volt Single Phase, 240 VoltPhase, 240 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480 Volt Mounting DCA-400SSK InstallationOutdoor Installation DCA-400SSK Installation Typical Generator Grounding ApplicationExtension Cable DCA-400SSK PRE-SETUPGeneral Inspection Prior to Operation Coolant Lubrication OilFuel Operation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring Single Phase Load Three Phase LoadBefore Starting Engine Before Starting Generator and Control PanelDCA-400SSK Generator START-UP Procedure KEY Switch Engine Ignition Switch Ammeter Load Manual Start-up Auto Start-upEmergency Stop DCA-400SSK Generator Shutdown ProcedureEngine Shutdown Page DCA-400SSK Maintenance Replacing fuel filter Check Electric Heater If equippedChanging Oil Generator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-400SSK Generator Wiring Diagram Page DCA-400SSK Engine Wiring Diagram KEY Switch DCA-400SSK Engine Wiring Diagram Controller DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-400SSK -TROUBLESHOOTING Engine Controller Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-400SSK Suggested Spare Parts Qty DescriptionDCA-400SSK Generator Assy Part Name QTY DCA-400SSK Generator Assy COVER, Bearing DCA-400SSK Control BOX Assy DCA-400SSK Control BOX Assy Part Name QTY RemarksDCA-400SSK Control BOX Assy RA20A2SE102BJ 2W 1K OHM DCA-400SSK Engine & Radiator Assy Dust Sensor DCA-400SSK Engine & Radiator Assy DCA-400SSK Engine & Radiator Assy DCA-400SSKENGINE Operating Panel Assy UP to S/N 3701677~DCA-400SSK Engine Operating Panel Assy DCA-400SSK Outputterminal Assy DCA-400SSK Output Terminal Assy DCA-400SSK Battery Assy Battery DCA-400SSK Actuator Assy DYNC11020300024 DCA-400SSK Muffler Assy Muffler DCA-400SSK Fuel Tank Assy Fuel Tank DCA-400SSK Enclosure #1 Assy Floor Panel DCA-400SSK Enclosure #1 Assy Filler Bracket DCA-400SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-400SSK Enclosure #2 Assy COVER, Roof Panel DCA-400SSK Enclosure #3 Assy Enclosure #3 AssySide Panel DCA-400SSK Enclosure #3 Assy 0845046904 DCA-400SSK Rubber Seal Assy Rubber Seal Assy DCA-400SSK OIL Piping Assy Pump DCA-400SSK Name Plate and Decals N3701677~Control BOX Group Bonnet Group Battery Group Engine and Radiator Group DCA-400SSK Name Plate and Decals Output Terminal GroupEffective July 1 Page Mail mq@multiquip.com WWW multiquip.com
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