Multiquip DCA-400SSK Engine, Electronic Governor System, JacketWater Heater Optional

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DCA-400SSK — GENERAL INFORMATION

Engine

The DCA-400SSKis powered by a 4 cycle, water cooled, turbocharged KOMATSU Model SA6D140E-2 diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 1, page 16 for engine specifications.

Electronic Governor System

The electronic governor system replaces the standard mechanical governor system. The frequency regulation improves from ±3.0% regulation with the mechanical governor to ±0.25% regulation with the electronic governor system.

JacketWater Heater (OPTIONAL)

The jacket water heater is a 1500-watt heater designed to keep the coolant warm in the engine block for fast starts and load acceptance. The heater is thermostatically controlled and once an acceptable engine temperature is achieved it will cycle on and off, operating only about 1/3 of the time, which makes it more efficient than the direct block type heater. It is designed to keep the engine coolant between 100 and 120 degrees Fahrenheit.

Under normal conditions, 20 to 15 minutes is required to raise the engine temperature of a cold engine to 100 degrees Fahrenheit.

Battery Charger

The battery charger will operate in a ‘BOOST’ mode until the battery’s current acceptance falls to 70% of the charger’s rating. The charger will then go into a ‘FLOAT’ mode, where it discharges a lower voltage until an AC failure, or the battery is discharged.

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 25

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Contents MQ Power DCA-400SSK DCA-400SSK2 Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation High Temperatures AllowRadiator Rules for Safe OperationLoading and Unloading Crane BatteryTransporting Maintenance SafetyEmergencies DCA-400SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-400SSK TRAILER-SAFETY GuidelinesWidth DCA-400SSK -TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Suspension Electrical Brakes Electric Brake AdjustmentElectric Brakes Hydraulic/Air/Surge Brakes DCA-400SSK -TRAILER Safety GuidelinesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Torque Ft.-LbsDCA-400SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-400SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-400SSK -TRAILER-BRAKETROUBLESHOOTING Machine Safety Decals DCA-400SSK Operation and Safety Decals DCA-400SSK Operation and Safety Decals DCA-400SSK Specifications DCA-400SSK General Information Engine Battery ChargerElectronic Governor System JacketWater Heater OptionalMajor Components DCA-400SSK Major ComponentsPage Dimensions Dry weight 4270kg 9413.64lb Wet weight 4800kg 10582.08 lbDCA-400SSK Dimensions Front and Rear Control Panel DCA-400SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-400SSK Control PanelDCA-400SSK Engine Operating Panel DCA-400SSK Engine Operating Panel Ignition Switch up to S/N3696509DCA-400SSK Outputterminal Panel Overview DCA-400SSK Outputterminal Panel Overview Over Current Relay Output Terminal Panel Available VoltagesMaximum Amps DCA-400SSK Outputterminal Panel Overview How to read the output terminal gaugesPhase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardPhase, 480 Volt Single Phase, 480 VoltSingle Phase, 277 Volt Outdoor Installation DCA-400SSK InstallationMounting Typical Generator Grounding Application DCA-400SSK InstallationGeneral Inspection Prior to Operation DCA-400SSK PRE-SETUPExtension Cable Fuel Lubrication OilCoolant Air Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadBefore Starting Generator and Control Panel Before Starting EngineDCA-400SSK Generator START-UP Procedure KEY Switch Engine Ignition Switch Ammeter Load Auto Start-up Manual Start-upEngine Shutdown DCA-400SSK Generator Shutdown ProcedureEmergency Stop Page DCA-400SSK Maintenance Changing Oil Check Electric Heater If equippedReplacing fuel filter Greasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-400SSK Generator Wiring Diagram Page DCA-400SSK Engine Wiring Diagram KEY Switch DCA-400SSK Engine Wiring Diagram Controller DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING Engine Generator Troubleshooting DCA-400SSK -TROUBLESHOOTING GENERATOR/ENGINEDCA-400SSK -TROUBLESHOOTING Engine Controller Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-400SSK Suggested Spare PartsDCA-400SSK Generator Assy Part Name QTY DCA-400SSK Generator Assy COVER, Bearing DCA-400SSK Control BOX Assy Part Name QTY Remarks DCA-400SSK Control BOX AssyDCA-400SSK Control BOX Assy RA20A2SE102BJ 2W 1K OHM DCA-400SSK Engine & Radiator Assy Dust Sensor DCA-400SSK Engine & Radiator Assy DCA-400SSK Engine & Radiator Assy UP to S/N 3701677~ DCA-400SSKENGINE Operating Panel AssyDCA-400SSK Engine Operating Panel Assy DCA-400SSK Outputterminal Assy DCA-400SSK Output Terminal Assy DCA-400SSK Battery Assy Battery DCA-400SSK Actuator Assy DYNC11020300024 DCA-400SSK Muffler Assy Muffler DCA-400SSK Fuel Tank Assy Fuel Tank DCA-400SSK Enclosure #1 Assy Floor Panel DCA-400SSK Enclosure #1 Assy Filler Bracket Enclosure #2 Assy DCA-400SSK Enclosure #2 AssyRear Frame DCA-400SSK Enclosure #2 Assy COVER, Roof Panel Enclosure #3 Assy DCA-400SSK Enclosure #3 AssySide Panel DCA-400SSK Enclosure #3 Assy 0845046904 DCA-400SSK Rubber Seal Assy Rubber Seal Assy DCA-400SSK OIL Piping Assy Pump N3701677~ DCA-400SSK Name Plate and DecalsControl BOX Group Bonnet Group Battery Group Engine and Radiator Group Output Terminal Group DCA-400SSK Name Plate and DecalsEffective July 1 Page Mail mq@multiquip.com WWW multiquip.com