Multiquip DCA-400SSK Operation in Freezing Weather, Cleaning the Radiator, Air Cleaner

Page 44

CAUTION :

When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled.

Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.

Table 12. Coolant Capacity

Engine and Radiator

16.9 Gal. (64.0

Liters)

 

 

 

Reserve Tank

2 Quarts (1.9 Liters)

 

 

Operation in Freezing Weather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 13) has been added.

Table 13. Anti-Freeze Operating Temperatures

Vol %

Freezing Point

Boiling Point

 

 

 

 

Anti-Freeze

°C

°F

°C

°F

 

 

 

 

 

 

40

-24

-12

106

222

 

 

 

 

 

50

-37

-34

108

226

 

 

 

 

 

NOTE

When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%.

DCA-400SSKPRE-SETUP

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the battery disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. See maintenance section for instruction to cleaning/replacing air cleaner.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear. See maintenance section on replacing belts. To adjust tension:

1.Insert a bar between alternator and the cylinder block to fix alternator in position. When fixing the alternator in position, insert a wooden block between the bar and alternator to prevent damage to the alternator.

2.Loosen bolts and nuts located on the alternator.

3.Move alternator with the bar so the deflection of the belt is approx. 8mm.

4.Tighten the bolt and nuts to fix the alternator back to position.

The fan belt tension is proper if the fan belt bends 7 to 10

mm(Figure 29) when depressed with the thumb as shown below.

Figure 29. Fan Belt Tension

CAUTION :

Never place hands near the belts or fan while the generator set is running.

PAGE 44 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

Image 44
Contents MQ Power DCA-400SSK DCA-400SSK2 Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresHigh Temperatures Allow Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-400SSK -TOWINGDCA-400SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-400SSK -TRAILER-SPECIFICATIONS WidthModel Coupler Tires Wheels Axle Hubs Suspension Electrical Electric Brakes Electric Brake AdjustmentBrakes DCA-400SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Torque Ft.-Lbs Lug Nut Torque RequirementsDCA-400SSK -TRAILER-WIRING Diagram DCA-400SSK -TRAILER-BRAKETROUBLESHOOTING Symptom Possible Cause SolutionDCA-400SSK -TRAILER-BRAKETROUBLESHOOTING DCA-400SSK Operation and Safety Decals Machine Safety DecalsDCA-400SSK Operation and Safety Decals DCA-400SSK Specifications DCA-400SSK General Information Battery Charger EngineElectronic Governor System JacketWater Heater OptionalDCA-400SSK Major Components Major ComponentsPage Dry weight 4270kg 9413.64lb Wet weight 4800kg 10582.08 lb DimensionsDCA-400SSK Dimensions Front and Rear DCA-400SSK Control Panel Control PanelDCA-400SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-400SSK Engine Operating Panel Ignition Switch up to S/N3696509 DCA-400SSK Engine Operating PanelDCA-400SSK Outputterminal Panel Overview DCA-400SSK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay How to read the output terminal gauges DCA-400SSK Outputterminal Panel OverviewSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480 Volt Mounting DCA-400SSK InstallationOutdoor Installation DCA-400SSK Installation Typical Generator Grounding ApplicationExtension Cable DCA-400SSK PRE-SETUPGeneral Inspection Prior to Operation Coolant Lubrication OilFuel Cleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring Single Phase Load Three Phase LoadBefore Starting Engine Before Starting Generator and Control PanelDCA-400SSK Generator START-UP Procedure KEY Switch Engine Ignition Switch Ammeter Load Manual Start-up Auto Start-upEmergency Stop DCA-400SSK Generator Shutdown ProcedureEngine Shutdown Page DCA-400SSK Maintenance Replacing fuel filter Check Electric Heater If equippedChanging Oil Generator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-400SSK Generator Wiring Diagram Page DCA-400SSK Engine Wiring Diagram KEY Switch DCA-400SSK Engine Wiring Diagram Controller DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-400SSK -TROUBLESHOOTING Engine Controller Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-400SSK Suggested Spare Parts Qty DescriptionDCA-400SSK Generator Assy Part Name QTY DCA-400SSK Generator Assy COVER, Bearing DCA-400SSK Control BOX Assy DCA-400SSK Control BOX Assy Part Name QTY RemarksDCA-400SSK Control BOX Assy RA20A2SE102BJ 2W 1K OHM DCA-400SSK Engine & Radiator Assy Dust Sensor DCA-400SSK Engine & Radiator Assy DCA-400SSK Engine & Radiator Assy DCA-400SSKENGINE Operating Panel Assy UP to S/N 3701677~DCA-400SSK Engine Operating Panel Assy DCA-400SSK Outputterminal Assy DCA-400SSK Output Terminal Assy DCA-400SSK Battery Assy Battery DCA-400SSK Actuator Assy DYNC11020300024 DCA-400SSK Muffler Assy Muffler DCA-400SSK Fuel Tank Assy Fuel Tank DCA-400SSK Enclosure #1 Assy Floor Panel DCA-400SSK Enclosure #1 Assy Filler Bracket DCA-400SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-400SSK Enclosure #2 Assy COVER, Roof Panel DCA-400SSK Enclosure #3 Assy Enclosure #3 AssySide Panel DCA-400SSK Enclosure #3 Assy 0845046904 DCA-400SSK Rubber Seal Assy Rubber Seal Assy DCA-400SSK OIL Piping Assy Pump DCA-400SSK Name Plate and Decals N3701677~Control BOX Group Bonnet Group Battery Group Engine and Radiator Group DCA-400SSK Name Plate and Decals Output Terminal GroupEffective July 1 Page Mail mq@multiquip.com WWW multiquip.com

DCA-400SSK specifications

The Multiquip DCA-400SSK is a robust solution designed for a variety of construction and developmental applications. Known for its reliability and efficiency, this three-phase diesel generator is equipped with a powerful engine that offers dependable performance in the field.

One of the standout features of the DCA-400SSK is its 400 kW output capacity, making it an ideal choice for large-scale operations where consistent power supply is crucial. It is powered by a high-performance, durable diesel engine that meets stringent emissions standards, ensuring compliance while delivering high efficiency.

The DCA-400SSK comes equipped with advanced technology that enhances its usability and performance. Its automatic voltage regulation (AVR) system ensures stable voltage under varying load conditions, which is essential for sensitive electrical equipment. This feature provides peace of mind to operators, knowing that their equipment is protected from voltage fluctuations.

Built with a sound-attenuated enclosure, the DCA-400SSK is designed to minimize noise, making it suitable for operation in noise-sensitive environments. This aspect not only protects the hearing of those working nearby but also ensures compliance with local noise regulations, thereby promoting a safer working environment.

Another remarkable characteristic of the DCA-400SSK is its user-friendly control panel, which features easy-to-read gauges and straightforward controls. This makes monitoring and operating the generator simple, even for those with limited experience in generator operation. With remote start capabilities, users can start and stop the generator from a distance, enhancing efficiency and convenience.

In terms of mobility, the DCA-400SSK is designed with integrated lifting points and forklift pockets, which facilitate easy transport around job sites. Its rugged construction ensures durability, able to withstand the harsh conditions typical of construction sites while maintaining optimal performance.

Overall, the Multiquip DCA-400SSK stands as a reliable and efficient diesel generator, combining powerful output with advanced features and environmental considerations. It is tailored to meet the demands of contractors and operators looking for a versatile and sturdy power solution. Whether for temporary power needs or long-term projects, the DCA-400SSK delivers exceptional performance in a compact and user-friendly package.