Multiquip DCA-400SSK operation manual Transporting, Emergencies, Maintenance Safety

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RULES FOR SAFE OPERATION

Transporting

Always shutdown engine before transporting.

Tighten fuel tank cap securely.

Drain fuel when transporting generator over long distances or deteriorated roads.

Always tie-down the generator during transportation by securing the generator.

If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.

Emergencies

Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance, doctor and fire department.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

Always allow the machine a proper amount of time to cool before servicing.

Keep the 0in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, coolant, fuel, and fuel filters.

DO NOT use plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 9

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Contents MQ Power DCA-400SSK DCA-400SSK2 Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAX Rules for Safe Operation High Temperatures AllowRadiator Rules for Safe OperationLoading and Unloading Crane BatteryMaintenance Safety TransportingEmergencies DCA-400SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-400SSK TRAILER-SAFETY GuidelinesWidth DCA-400SSK -TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Suspension Electrical Electric Brake Adjustment BrakesElectric Brakes Hydraulic/Air/Surge Brakes DCA-400SSK -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Torque Ft.-LbsDCA-400SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-400SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-400SSK -TRAILER-BRAKETROUBLESHOOTING Machine Safety Decals DCA-400SSK Operation and Safety DecalsDCA-400SSK Operation and Safety Decals DCA-400SSK Specifications DCA-400SSK General Information Engine Battery ChargerElectronic Governor System JacketWater Heater OptionalMajor Components DCA-400SSK Major ComponentsPage Dimensions Dry weight 4270kg 9413.64lb Wet weight 4800kg 10582.08 lbDCA-400SSK Dimensions Front and Rear Control Panel DCA-400SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-400SSK Control PanelDCA-400SSK Engine Operating Panel DCA-400SSK Engine Operating Panel Ignition Switch up to S/N3696509DCA-400SSK Outputterminal Panel Overview DCA-400SSK Outputterminal Panel Overview Output Terminal Panel Available Voltages Over Current RelayMaximum Amps DCA-400SSK Outputterminal Panel Overview How to read the output terminal gaugesPhase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 480 Volt Phase, 480 VoltSingle Phase, 277 Volt DCA-400SSK Installation Outdoor InstallationMounting Typical Generator Grounding Application DCA-400SSK InstallationDCA-400SSK PRE-SETUP General Inspection Prior to OperationExtension Cable Lubrication Oil FuelCoolant Air Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionBattery Cable Installation WiringPiping and Hose Connection Three Phase Load Single Phase LoadBefore Starting Generator and Control Panel Before Starting EngineDCA-400SSK Generator START-UP Procedure KEY Switch Engine Ignition Switch Ammeter Load Auto Start-up Manual Start-upDCA-400SSK Generator Shutdown Procedure Engine ShutdownEmergency Stop Page DCA-400SSK Maintenance Check Electric Heater If equipped Changing OilReplacing fuel filter Cleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-400SSK Generator Wiring Diagram Page DCA-400SSK Engine Wiring Diagram KEY Switch DCA-400SSK Engine Wiring Diagram Controller DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING Engine Generator Troubleshooting DCA-400SSK -TROUBLESHOOTING GENERATOR/ENGINEDCA-400SSK -TROUBLESHOOTING Engine Controller Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-400SSK Suggested Spare PartsDCA-400SSK Generator Assy Part Name QTY DCA-400SSK Generator Assy COVER, Bearing DCA-400SSK Control BOX Assy Part Name QTY Remarks DCA-400SSK Control BOX AssyDCA-400SSK Control BOX Assy RA20A2SE102BJ 2W 1K OHM DCA-400SSK Engine & Radiator Assy Dust Sensor DCA-400SSK Engine & Radiator Assy DCA-400SSK Engine & Radiator Assy UP to S/N 3701677~ DCA-400SSKENGINE Operating Panel AssyDCA-400SSK Engine Operating Panel Assy DCA-400SSK Outputterminal Assy DCA-400SSK Output Terminal Assy DCA-400SSK Battery Assy Battery DCA-400SSK Actuator Assy DYNC11020300024 DCA-400SSK Muffler Assy Muffler DCA-400SSK Fuel Tank Assy Fuel Tank DCA-400SSK Enclosure #1 Assy Floor Panel DCA-400SSK Enclosure #1 Assy Filler Bracket Enclosure #2 Assy DCA-400SSK Enclosure #2 AssyRear Frame DCA-400SSK Enclosure #2 Assy COVER, Roof Panel Enclosure #3 Assy DCA-400SSK Enclosure #3 AssySide Panel DCA-400SSK Enclosure #3 Assy 0845046904 DCA-400SSK Rubber Seal Assy Rubber Seal Assy DCA-400SSK OIL Piping Assy Pump N3701677~ DCA-400SSK Name Plate and DecalsControl BOX Group Bonnet Group Battery Group Engine and Radiator Group Output Terminal Group DCA-400SSK Name Plate and DecalsEffective July 1 Page Mail mq@multiquip.com WWW multiquip.com