Multiquip operation manual DCA-400SSK Engine Operating Panel, Ignition Switch up to S/N3696509

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DCA-400SSK — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-400SSK " Engine Operating Panel "(Figure 10).

1.Throttle Handle ( up to S/N 3701676) - This handle controls the speed of the engine (low or high).

2.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

3.Engine Warning Display Module – This module display’s the following engine failures:

A.Overheat Lamp – This lamp goes ON when the cooling water temperature rises abnormally.If the lamp goes ON during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

B.Low Oil Pressure Lamp – During normal operation of the generator this lamp should remain OFF. When the Auto-OFF/Reset- Manual switch is set to the “Manual” position to start the engine, the lamp will be lit. After

the oil pressure rises after start-up the lamp will go OFF. If this lamp is ever lit (ON) during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

C.Low Fuel Level Lamp – When this lamp is ON, it is time to stop the engine and add fuel. Remember to let the engine cool before adding fuel.

D.Low Battery Fluid Lamp – This lamp goes ON when the battery fluid is low. If this lamp goes ON during normal operation of the generator, stop the engine and fill the battery with distilled water to the specified level.

E.Clogged Air Filter Lamp – This lamp goes ON when the air filter is clogged. If this lamp goes ON during normal operation of the generator, stop the engine and replace the air filter.

4.Oil Pressure Gauge – During normal operation this gauge be should read between 42-71 psi. When starting the generator the oil pressure mar read a little bit higher, but after the engine warms up the oil pressure should return to normal.

5.WaterTemperature Gauge – During normal operation this gauge be should read between 165-203oF.

6.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

7.Fuel Gauge - Indicates amount of diesel fuel available.

8.Pre-Heat Lamp – Indicates that the glow plugs of the diesel engine are hot and the engine is ready to be started.

9.Pre-Heat Lamp Press and hold this button until the preheat lamp is lit (ON).

10.Emergency Stop Button – Push this button inward to stop the engine in the event of an emergency. DO NOT use this button as a means of stopping the engine.

11.Ignition Switch (up to S/N3696509)

Use this switch to preheat the

engine and turn on the generator (This feature will not be on the unit if it is equipped with a engine controller- see Control Panel).

12.Battery Switch – This switch should be set to the ON position during normal operation. When the engine has been stop, place this switch in the OFF position. DO NOT turn this switch during normal operation, it could cause damage to the electrical equipment

13.Engine Speed Switch (S/N 3701677~) – This switch controls the speed of the engine (high/low).

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 33

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Contents MQ Power DCA-400SSK DCA-400SSK2 Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation High Temperatures AllowRadiator Rules for Safe OperationLoading and Unloading Crane BatteryMaintenance Safety TransportingEmergencies DCA-400SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-400SSK TRAILER-SAFETY GuidelinesWidth DCA-400SSK -TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Suspension Electrical Electric Brake Adjustment BrakesElectric Brakes Hydraulic/Air/Surge Brakes DCA-400SSK -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Torque Ft.-LbsDCA-400SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-400SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-400SSK -TRAILER-BRAKETROUBLESHOOTING Machine Safety Decals DCA-400SSK Operation and Safety DecalsDCA-400SSK Operation and Safety Decals DCA-400SSK Specifications DCA-400SSK General Information Engine Battery ChargerElectronic Governor System JacketWater Heater OptionalMajor Components DCA-400SSK Major ComponentsPage Dimensions Dry weight 4270kg 9413.64lb Wet weight 4800kg 10582.08 lbDCA-400SSK Dimensions Front and Rear Control Panel DCA-400SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-400SSK Control PanelDCA-400SSK Engine Operating Panel DCA-400SSK Engine Operating Panel Ignition Switch up to S/N3696509DCA-400SSK Outputterminal Panel Overview DCA-400SSK Outputterminal Panel Overview Output Terminal Panel Available Voltages Over Current RelayMaximum Amps DCA-400SSK Outputterminal Panel Overview How to read the output terminal gaugesPhase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 480 Volt Phase, 480 VoltSingle Phase, 277 Volt DCA-400SSK Installation Outdoor InstallationMounting Typical Generator Grounding Application DCA-400SSK InstallationDCA-400SSK PRE-SETUP General Inspection Prior to OperationExtension Cable Lubrication Oil FuelCoolant Air Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionBattery Cable Installation WiringPiping and Hose Connection Three Phase Load Single Phase LoadBefore Starting Generator and Control Panel Before Starting EngineDCA-400SSK Generator START-UP Procedure KEY Switch Engine Ignition Switch Ammeter Load Auto Start-up Manual Start-upDCA-400SSK Generator Shutdown Procedure Engine ShutdownEmergency Stop Page DCA-400SSK Maintenance Check Electric Heater If equipped Changing OilReplacing fuel filter Cleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-400SSK Generator Wiring Diagram Page DCA-400SSK Engine Wiring Diagram KEY Switch DCA-400SSK Engine Wiring Diagram Controller DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING Engine Generator Troubleshooting DCA-400SSK -TROUBLESHOOTING GENERATOR/ENGINEDCA-400SSK -TROUBLESHOOTING Engine Controller Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-400SSK Suggested Spare PartsDCA-400SSK Generator Assy Part Name QTY DCA-400SSK Generator Assy COVER, Bearing DCA-400SSK Control BOX Assy Part Name QTY Remarks DCA-400SSK Control BOX AssyDCA-400SSK Control BOX Assy RA20A2SE102BJ 2W 1K OHM DCA-400SSK Engine & Radiator Assy Dust Sensor DCA-400SSK Engine & Radiator Assy DCA-400SSK Engine & Radiator Assy UP to S/N 3701677~ DCA-400SSKENGINE Operating Panel AssyDCA-400SSK Engine Operating Panel Assy DCA-400SSK Outputterminal Assy DCA-400SSK Output Terminal Assy DCA-400SSK Battery Assy Battery DCA-400SSK Actuator Assy DYNC11020300024 DCA-400SSK Muffler Assy Muffler DCA-400SSK Fuel Tank Assy Fuel Tank DCA-400SSK Enclosure #1 Assy Floor Panel DCA-400SSK Enclosure #1 Assy Filler Bracket Enclosure #2 Assy DCA-400SSK Enclosure #2 AssyRear Frame DCA-400SSK Enclosure #2 Assy COVER, Roof Panel Enclosure #3 Assy DCA-400SSK Enclosure #3 AssySide Panel DCA-400SSK Enclosure #3 Assy 0845046904 DCA-400SSK Rubber Seal Assy Rubber Seal Assy DCA-400SSK OIL Piping Assy Pump N3701677~ DCA-400SSK Name Plate and DecalsControl BOX Group Bonnet Group Battery Group Engine and Radiator Group Output Terminal Group DCA-400SSK Name Plate and DecalsEffective July 1 Page Mail mq@multiquip.com WWW multiquip.com