Multiquip DCA-400SSK operation manual Table of Contents

Page 4

TABLE OF CONTENTS

Here's How To Get Help

3

Table Of Contents

4

Rules For Safe Operation

6-9

Towing

10

Trailer Safety Guidelines

11-17

Trailer Wiring Diagram

18

Electric Brake Troubleshooting

19

Hydraulic Brake Troubleshooting

20

Operation And Safety Decals

21-22

Specifications

23

General Information

24-25

Major Components

26

Dimensions (Top, Side And Rear)

28-29

Control Panel

30-31

Engine Operating Panel

32-33

Output Terminal Panel Overview

34-39

Installation

40-41

Pre-Setup

42-45

Load Application

46

Generator Start-Up Procedure (Key Switch)

47-50

Generator Start-Up Procedure (Controller)

51

Generator Shut-Down Procedure

52

Maintenance

54-57

Generator Wiring Diagram

58

Engine Wiring Diagram

60

Troubleshooting (Engine)

62-63

Troubleshooting (Generator)

64

Troubleshooting (Engine Controller)

65

Explanation Of Codes In Remarks Column

66

Suggested Spare Parts

67

MQ Power DCA-400SSK AC Generator

Generator Assembly

68-71

Control Box Assembly

72-75

Engine Radiator Assembly

76-79

Engine Operating Panel Assembly

80-81

Output Terminal Assembly

82-83

Battery Assembly

84-85

Actuator Assembly

86-87

Muffler Assembly

88-89

Fuel Tank Assembly

90-91

Enclosure #1 Assembly

92-95

Enclosure #2 Assembly

96-99

Enclosure #3 Assembly

100-

 

103

Enclosure (Rubber Seals)

104-105

Oil Piping Assembly

106-107

Name Plate and Decals

108-111

Terms and Conditions Of Sale — Parts

112

NOTE

Specification and part number are subject to change without notice.

PAGE 4 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

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Contents MQ Power DCA-400SSK DCA-400SSK2 Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresHigh Temperatures Allow Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneTransporting Maintenance SafetyEmergencies Towing Safety Precautions DCA-400SSK -TOWINGDCA-400SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-400SSK -TRAILER-SPECIFICATIONS WidthModel Coupler Tires Wheels Axle Hubs Suspension Electrical Brakes Electric Brake AdjustmentElectric Brakes DCA-400SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs Lug Nut Torque RequirementsDCA-400SSK -TRAILER-WIRING Diagram DCA-400SSK -TRAILER-BRAKETROUBLESHOOTING Symptom Possible Cause SolutionDCA-400SSK -TRAILER-BRAKETROUBLESHOOTING DCA-400SSK Operation and Safety Decals Machine Safety DecalsDCA-400SSK Operation and Safety Decals DCA-400SSK Specifications DCA-400SSK General Information Battery Charger EngineElectronic Governor System JacketWater Heater OptionalDCA-400SSK Major Components Major ComponentsPage Dry weight 4270kg 9413.64lb Wet weight 4800kg 10582.08 lb DimensionsDCA-400SSK Dimensions Front and Rear DCA-400SSK Control Panel Control PanelDCA-400SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-400SSK Engine Operating Panel Ignition Switch up to S/N3696509 DCA-400SSK Engine Operating PanelDCA-400SSK Outputterminal Panel Overview DCA-400SSK Outputterminal Panel Overview Over Current Relay Output Terminal Panel Available VoltagesMaximum Amps How to read the output terminal gauges DCA-400SSK Outputterminal Panel OverviewSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardPhase, 480 Volt Single Phase, 480 VoltSingle Phase, 277 Volt Outdoor Installation DCA-400SSK InstallationMounting DCA-400SSK Installation Typical Generator Grounding ApplicationGeneral Inspection Prior to Operation DCA-400SSK PRE-SETUPExtension Cable Fuel Lubrication OilCoolant Cleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Single Phase Load Three Phase LoadBefore Starting Engine Before Starting Generator and Control PanelDCA-400SSK Generator START-UP Procedure KEY Switch Engine Ignition Switch Ammeter Load Manual Start-up Auto Start-upEngine Shutdown DCA-400SSK Generator Shutdown ProcedureEmergency Stop Page DCA-400SSK Maintenance Changing Oil Check Electric Heater If equippedReplacing fuel filter Greasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-400SSK Generator Wiring Diagram Page DCA-400SSK Engine Wiring Diagram KEY Switch DCA-400SSK Engine Wiring Diagram Controller DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING Engine DCA-400SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-400SSK -TROUBLESHOOTING Engine Controller Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-400SSK Suggested Spare Parts Qty DescriptionDCA-400SSK Generator Assy Part Name QTY DCA-400SSK Generator Assy COVER, Bearing DCA-400SSK Control BOX Assy DCA-400SSK Control BOX Assy Part Name QTY RemarksDCA-400SSK Control BOX Assy RA20A2SE102BJ 2W 1K OHM DCA-400SSK Engine & Radiator Assy Dust Sensor DCA-400SSK Engine & Radiator Assy DCA-400SSK Engine & Radiator Assy DCA-400SSKENGINE Operating Panel Assy UP to S/N 3701677~DCA-400SSK Engine Operating Panel Assy DCA-400SSK Outputterminal Assy DCA-400SSK Output Terminal Assy DCA-400SSK Battery Assy Battery DCA-400SSK Actuator Assy DYNC11020300024 DCA-400SSK Muffler Assy Muffler DCA-400SSK Fuel Tank Assy Fuel Tank DCA-400SSK Enclosure #1 Assy Floor Panel DCA-400SSK Enclosure #1 Assy Filler Bracket DCA-400SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-400SSK Enclosure #2 Assy COVER, Roof Panel DCA-400SSK Enclosure #3 Assy Enclosure #3 AssySide Panel DCA-400SSK Enclosure #3 Assy 0845046904 DCA-400SSK Rubber Seal Assy Rubber Seal Assy DCA-400SSK OIL Piping Assy Pump DCA-400SSK Name Plate and Decals N3701677~Control BOX Group Bonnet Group Battery Group Engine and Radiator Group DCA-400SSK Name Plate and Decals Output Terminal GroupEffective July 1 Page Mail mq@multiquip.com WWW multiquip.com