Husqvarna P 525D, P 520D Problem Procedure Engine does not start, Engine does not run smoothly

Page 38

Troubleshooting schedule

 

 

 

Problem

Procedure

 

 

 

 

 

 

 

Engine does not start

There is no fuel in the fuel tank

 

 

 

 

 

Air in fuel system

 

 

 

 

 

Incorrect fuel type

 

 

 

 

 

Ignition system inoperative

 

 

 

 

 

Serious engine damage

 

 

 

 

 

 

 

Starter motor does not turn over the engine

Battery flat

 

 

 

 

 

Poor contact affecting the battery terminal cable connections, ignition

 

 

lock, or starter

 

 

 

 

 

Power take off (PTO) activated

 

 

 

 

 

Air in fuel system

 

 

 

 

 

Fuse on or near the battery blown (check 2 off)

 

 

 

 

 

Start lock broken

 

 

 

 

 

The parking brake is not on

 

 

 

 

 

Faulty or improperly adjusted parking brake switch

 

 

 

 

 

Faulty starter motor

 

 

 

 

 

 

 

Engine does not run smoothly

Faulty relief valve

 

 

 

 

 

Clogged fuel filter

 

 

 

 

 

Air filter clogged

 

 

 

 

 

Fuel tank vent blocked

 

 

 

 

 

Low feed pressure

 

 

 

 

 

Loose fuel pressure line (injector pipe)

 

 

 

 

 

Faulty fuel injector

 

 

 

 

 

Faulty injection pump

 

 

 

 

 

Faulty feed pump

 

 

 

 

 

Incorrect fuel type

 

 

 

 

 

Serious engine damage

 

 

 

 

 

 

 

Abnormal exhaust smoke

 

 

 

 

 

Black smoke

Incorrect amount of fuel from injection pump

 

 

 

 

 

Faulty fuel injector

 

 

 

 

 

Incorrect timing of fuel injection pump

 

 

 

 

 

Air filter clogged

 

 

 

 

 

 

 

Blue smoke

Engine oil level too high

 

 

 

 

 

Serious engine damage

 

 

 

 

 

 

 

White smoke

Cylinder head gasket damaged

 

 

 

 

 

Cylinder head cracked

 

 

 

 

 

Engine oil level too high

 

 

 

 

 

 

 

Engine seems to have no power

Air filter clogged

 

 

 

 

 

Air in fuel system

 

 

 

 

 

Clogged fuel filter

 

 

 

 

 

Faulty relief valve

 

 

 

 

 

Low feed pressure

 

 

 

 

 

Faulty feed pump

 

 

 

 

 

Incorrect timing of fuel injection pump

 

 

 

 

 

Serious engine damage

 

 

 

 

38 – English

Image 38
Contents 520D 525D EnglishContents Pre-delivery service After the first 25 hoursDriving and transport on public roads IntroductionDear Customer TowingGood service KEY to Symbols SymbolsWhat is WHAT? Location of the controlsInsure your Rider Safety InstructionsSafety instructions General useDriving on slopes This is what you doMaintenance ChildrenTransport Presentation Lifting the Cutting Unit Transport Position Adjusting the cutting heightLever for hydraulic lift of attachments Lowering the Unit Mowing PositionSeat Lights and power outletSafety instructions FuelingInstrument panel Bypass valvesRops Roll Over Protective Structure Auxiliary lift systemBefore starting Starting and driving when coldStarting Engine Start the engineRemove the cables in the reverse order Starting the engine with a weak batteryConnecting the jump leads Braking DrivingDriving the Rider Stop the engineCutting tips Other objects which can be thrown out by the bladesStarting Completed Maintenance schedule800 Checking the engine’s cooling air intake CleaningRemoving of the machine hoods Replacement of fuel filter Adjustment of pump and alternator beltAdjusting the parking brake Change pump and alternator beltCleaning the filter cover Cleaning the air filterCleaning the engine and muffler Replacing the air filterMain fuse Check the safety systemReplacing the light bulbs Checking the tyre pressureFitting the cutting head Check the batteryCutting Unit Components Lift arms move with great force when Pins are loosened. Observe caution to avoidRemoving the cutting unit Trapping your handService position for the cutting unit Placing in the service positionCutting height Cutting height and tilt angle adjustmentRestoring from service position Removing the BioClip plug Replacing the cutting unit beltsChecking the blades Tilt angleAdjustment of PTO belts Change PTO beltsChange coolant Glycol Water Freezing pointLubrication schedule GeneralCutting unit bevel gear AccessoriesPivot wheel bearings Universal drive shaft jointsSteering cylinder Drive shaft front support bearingDrive shaft rear support bearing Joint bearingReplacing the engine oil Changing the oil filterCheck the hydraulic system oil level Drained directly after stopping the engineDriver seat Knobs for setting the cutting heightLubricate the parking brake wire Lubricating the cablesStarter motor does not turn over the engine Problem Procedure Engine does not startEngine seems to have no power Engine does not run smoothlyUneven mowing Battery does not chargeEngine overheats Electrical System Wiring diagram P 520D Electrical System Electrical System Electrical System Electrical System Electrical System Wiring diagram P525 D Electrical System Electrical System Electrical System Electrical System Electrical System Guard ServiceWinter storage Technical Data Vibration levels see note EC-declaration of conformity Applies to Europe onlySound levels see note 1154837-26 ´z+Vsh¶6¨ ´z+Vsh¶6¨ Original instructions