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3M-Matic 800rf Case Sealer Theory of Operation

Copyright  1999, 3M IPC. All rights reserved. 5-19

Contents

Main 3 Service Manual Page To Our Customers: Replacement Parts and Service Information To Our Customers: Replacement Parts and Service Information 3M-Matic 800rf Case Sealer Revision History 3M-Matic 800rf Service Manual Revision History Page 3M-Matic 800rf Case Sealer Table of Contents Table of Contents 3M-Matic 800rf Case Sealer 3M-Matic 800rf Case Sealer Table of Contents Table of Contents 3M-Matic 800rf Case Sealer 3M-Matic 800rf Case Sealer Safety Information Safety Information 3M-Matic 800rf Case Sealer 3M-Matic 800rf Case Sealer Warranty Page Page Page 1. Description and Specifications 1-1. Intended Use 1-2. Description Description and Specifications 3M-Matic 800rf Case Sealer 1-1. Specifications Description and Specifications 3M-Matic 800rf Case Sealer 1-1. Case Sealing Rate Approximation Formula Page Page Page Page 2-1. General 2-2. Unpacking Page 2-3-3. Warning Beacon Installation 2-3-4. Pneumatic Connection Page 2-3-7. Electrical Connection Page 2-4. Tape Loading 2-4-1. Top Tape Head Loading Page 2-5. Tape Drum Friction Brake Page Page Page Page Page Page Page 2-6-3. Dynamic Tests 2-7. Placing 800rf Case Sealer in Production Line 2-8. Special Setup Procedure 2-8-1. Relocating Pneumatic and Electrical Control Panels Page Page Page Page Page Page Page Page Page Page Page 3. 3. Adjustments 3-1. Case Sealer Bed Height 3-2. Pneumatic Device Factory Set Points Page 3-3. Main Air Pressure Regulator 3-4 . Box Centering Pressure Regulator 3-5. Side Belt Pressure Regulator 3-6. Side Belts Closure Drive Chain 3-7. Side Belts In/Out Rates 3-8. Side Belt Inner Limit 3-9. Side Belt Tension 3-10. Motor Drive Belts, Upper and Lower 3-11. Drive Chain 3-12. Safety Door Interlock 3-13. Flap Folder Arm and Flap Folder Flow Controls - Speed Controls 3-14. Flap Folder Arm Reed Switch 3-15. Cylinder Cushion Setting 3-16. Paddle Pressure Regulator 3-17. Counter-Balance Pressure Regulator 3-18. Case Top Sensitivity 3-19. Fork Lift Flow Controls-Speed Controls 3-20. Infeed Box Stop-Gate Flow Control- Speed Control 3-21. Box Centering Rails In/Out Rates 3-22. Upper Head Assembly Down/Up Rates 3-23. Top Flap Compression Rollers 3-24. Tape Web Alignment 3-25. Tape Drum Friction Brake 3-26. Tape Applying Mechanism Spring 3-27. One-Way Tension Roller 3-28. Low Air Pressure Switch 3-29. Overload Circuit Breaker 3-30. Head Travel Limit Switch Page Page Page 4. Disassembly/Reassembly 4-1. General 4-2. Format Page 4-4. Side Drive Belt Page Page Page 4-7. Fork Cylinder ng g 4-10. Flap Folder Arm Cylinder 4-11. Knife Replacement, Upper Taping Head 4-12. Knife Replacement, Lower Taping Head Ribbed Rings Page 4-14. Infeed Rollers Page Page Page Page 5. Theory of Operation 5-1. General 5-2. Operation Summary 5-2-1. Random Mode 5-2-2. Fixed Mode 5-2-3. Bypass Mode 5-3. Sequence Tables Copyright 1999, 3M IPC. All rights reserved. 5-3 Table 5-1. Sequence Table Random Mode 5-4 Copyright 1999, 3M IPC. All rights reserved. (b) Copyright 1999, 3M IPC. All rights reserved. 5-5 5-6 Copyright 1999, 3M IPC. All rights reserved. Copyright 1999, 3M IPC. All rights reserved. 5-7 Table 5-2. Sequence Table Fixed Mode 5-8 Copyright 1999, 3M IPC. All rights reserved. Table 5-2. Sequence Table Fixed Mode (continued) Copyright 1999, 3M IPC. All rights reserved. 5-9 Table 5-2. Sequence Table Fixed Mode (continued) Page This page intentionally left blank. Copyright 1999, 3M IPC. All rights reserved. 5-11 Table 5-3. Sequence Table Bypass Mode 5-12 Copyright 1999, 3M IPC. All rights reserved. Table 5-3. Sequence Table Bypass Mode (continued) Copyright 1999, 3M IPC. All rights reserved. 5-13 Table 5-3. Sequence Table Bypass Mode (continued) 5-4. Electrical System 5-4-1. Power Distribution 5-4-2. Special Circuits/Components Page 1-1-3. Electrical Schematic Page Page Page 5.5 Pneumatic System Page Page 6-1. General 6-2. Troubleshooting Guide Page Page Page Page Page Page Page Page Page 7. Illustrated Parts Breakdown 7-1. How to Order Replacement Parts 7-2. Spare Parts 7-3. Suggested Spare Parts Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 8. Preventative Maintenance 8-1. General 8-1-1. Maintenance 8-1-2. Tool Kit Preventative Maintenance 3M-Matic 800rf Case Sealer 8-3. Lubrication 8-3-1. Taping Heads 8-3-2. Main Assembly and Infeed Assembly Page 8-4. Maintenance Schedule 1-1-1. Taping Heads 8-4-2. Infeed Assembly 8-4-3. Main Assembly

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