3M 39800 3M-Matic 800rf Case Sealer Table of Contents

Section 1. Description and Specifications

1-1. Intended Use............................................................................................................................................. 1-1

1-2. Description ...............................................................................................................................................1-2

1-3. Specifications ...........................................................................................................................................1-3

1-4. Case Sealing Rate Approximation Formula .............................................................................................1-4

1-5. Machine Dimensions ................................................................................................................................1-5

Section 2. Installation

2-1. General .....................................................................................................................................................2-1

2-2. Unpacking................................................................................................................................................. 2-2

2-3. Setup Procedure........................................................................................................................................ 2-3

2-3-1. Case Sealer Bed Height............................................................................................................... 2-3

2-3-2. Rear Emergency Stop Switch Installation................................................................................... 2-3

2-3-3. Warning Beacon Installation .......................................................................................................2-4

2-3-4. Pneumatic Connection................................................................................................................. 2-4

2-3-5. Air Pressure Indicator.................................................................................................................. 2-5

2-3-6. Air Pressure Regulators............................................................................................................... 2-5

2-3-7. Electrical Connection ..................................................................................................................2-6

2-4. Tape Loading............................................................................................................................................ 2-8

2-4-1. Top Tape Head Loading.............................................................................................................. 2-9

2-4-2. Bottom Tape Head Loading.......................................................................................................2-10

2-5. Tape Drum Friction Brake...................................................................................................................... 2-11

2-6. Checkout Inspection (to be performed by an authorized 3M Service Technician)................................ 2-11

2-6-1. Static Tests................................................................................................................................. 2-11

2-6-2. Programmable Controller Inputs and Outputs........................................................................... 2-15

2-6-3. Dynamic Tests........................................................................................................................... 2-19

2-7. Placing 800rf Case Sealer in Production Line ....................................................................................... 2-20

2-8. Special Setup Procedure .........................................................................................................................2-21

2-8-1. Relocating Pneumatic and Electrical Control Panels ................................................................2-21

Section 3. Adjustments

3-1. Case Sealer Bed Height ............................................................................................................................3-1

3-2. Pneumatic Device Factory Set Points ...................................................................................................... 3-2

3-3. Main Air Pressure Regulator ....................................................................................................................3-4

3-4. Box Centering Pressure Regulator ........................................................................................................... 3-4

3-5. Side Belt Pressure Regulator.................................................................................................................... 3-5

3-6. Side Belts Closure Drive Chain................................................................................................................ 3-5

3-7. Side Belts In/Out Rates ............................................................................................................................ 3-6

3-8. Side Belt Inner Limit ................................................................................................................................3-7

3-9. Side Belt Tension...................................................................................................................................... 3-8

3-10. Motor Drive Belts, Upper and Lower ...................................................................................................... 3-9

3-11. Drive Chain ............................................................................................................................................ 3-10

3-12. Safety Door Interlock .............................................................................................................................3-10

3-13. Flap Folder Arm and Flap Folder Flow Controls - Speed Controls .......................................................3-11

3-14. Flap Folder Arm Reed Switch................................................................................................................ 3-12

3-15. Cylinder Cushion Setting ....................................................................................................................... 3-13

3-16. Paddle Pressure Regulator...................................................................................................................... 3-13

3M-Matic 800rf Case Sealer Table of Contents