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Burnham IN10 manual

Models: IN10

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Figure 48: Lighting Instructions, Continuous Ignition System, VR8200 and VR8300 Gas Valves

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Burnham IN10 manual

Contents

GAS - FIRED BOILER INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS FORInstallation Date INDEPENDENCEDANGER All cover plates, enclosures and guards must be in place at all times This boiler must be properly ventedFigure 1 Dimensional Drawing Table of Contents VIIIAppendix Figure 2 Section Tappings Table 1 Trim and Control Installation in Section TappingsDANGER I. Pre-InstallationFigure 3 Clearance to Combustible Materials Figure 4 Base Gasket Installation II. Knocked-Down Boiler AssemblyA. Install Base-Burner-Manifold Assembly B. Install assembled cast iron sections on base assemblyF. Install Jacket. See Figure D. Install CanopyFigure 7 Canopy Gasket Installation Figure 8 Canopy InstallationFigure 13 Pilot and Gas Piping, Intermittent Ignition Figure 10 Combustion ChamberFigure 12 Pilot and Gas Piping, Continuous Ignition Standing Pilot IN10 through IN12 OnlyJ. Intermittent Ignition EI Install Ignition Module I. Install Blocked Vent Switch with sheet metal screwsFigure 15 Blocked Vent Switch Installation IN3 through IN9 Figure 16 Blocked Vent Switch Installation IN10 through IN12C. Identify Trim and Controls III. Semi-Pak Boiler AssemblyD. Install Trim and Controls A. Remove CrateFigure 20 Thermostat Isolation Relay Attachment Figure 19A Junction Box and Mounting Bracket AssemblyFigure 19B Junction Box and Transformer Assembly 4. Water BoilerFigure 22 Securing Draft Hood to Canopy IV. Packaged Boiler AssemblyE. Install Jacket Front Panel B. Remove Jacket Front Panel. See FigureFigure 23 Trim Installation V. Piping and TrimFigure 24 Steam Boiler Piping Minimum Page Page Figure 28 Tankless Heater Piping Figure 27 Recommended Piping for Indirect Water HeaterPage Figure 29 Recommended Gas Piping VI. Gas PipingTable 2 Rated Input B. Connect boiler gas valve to gas supply systemless than 2000 ft. elevation DANGERTable 4 Fitting Equivalent Lengths Table 5 Specific Gravity Correction Factors for Natural GasDo not use one vent damper to control two heating appliances VII. VentingDANGER C. Boiler Equipped With Vent DamperE. If an Existing Boiler is Removed Figure 30 Typical Vent InstallationDANGER VIII. ElectricalNever jump out or make inoperative any safety or operating controls B. Wire Vent Damper if usedE. Alliance Indirect Water Heater if used Table 6 Thermostat Heat Anticipator SettingsFigure 33 Vent Damper Harness to Limit Figure 34 Vent Damper Schematic Wiring DiagramTHIS PAGE LEFT INTENTIONALLY BLANK Page 2. Safety Shutdown c. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 1. Normal Operation 2. Safety Shutdownlevel. Normal operation resumes when water returns to normal level c. Blocked Vent Switch. Automatically interruptsPage 2. Safety Shutdown c. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 1. Normal Operation 2. Safety Shutdownlevel. Normal operation resumes when water returns to normal level c. Blocked Vent Switch. Automatically interruptsPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation a. Thermostat calls for heat Page d. Sensor proves presence of pilot flame. Main 2. Safety Shutdownb. Blocked Vent Switch. Automatically interrupts 1. Normal Operation a. Thermostat calls for heatPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page d. Sensor proves presence of pilot flame. Main 2. Safety Shutdownb. Blocked Vent Switch. Automatically interrupts 1. Normal OperationPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page d. Sensor proves presence of pilot flame. Main 2. Safety Shutdownb. Blocked Vent Switch. Automatically interrupts 1. Normal OperationFigure 46 Gas Valve Pressure Tap Honeywell Gas Valves IX. System Start-upC. Fill boiler with water D. Prepare to check operationPage Page except IN12 Gas Valves Page Figure 52 LED Locations TABLE 8 Yellow LED Flame Codes Service ActionWiring Ladder Diagram Table 7 Ignition Module Terminal Cross-ReferenceIndicates Recommended Service ActionGreen LED Flash CodeFigure 56 40mm Main Burner Flame Figure 57 1 Main Burner Flame Figure 53 Pilot Burner Flame, Honeywell Q350Figure 54 Pilot Burner Flame, Honeywell Q327 Figure 55 Pilot Burner Flame, Honeywell Q348J. Check Limit K. Adjust gas input rate to boiler. Natural GasI. Check low water cutoff steam only Do not drain below gauge glassTable 10 Input Rate L. Adjust gas input rate to boiler. LP/Propane4. Add Boiler Water Treatment a. Remove safety valve Page DANGER X. Service InstructionsB. Maintenance of Low Water Cutoff DANGERE. Clean Boiler Flueways Figure 58 Boiler Flueway CleaningFigure 59 Honeywell Q348 Spark Gap Table 11 Pilot Burner LocationL. Tankless Heater M. Excessive Make-Up Water Honeywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide AVOID Breathing Fiber Particulates and Dust Important Product Safety Information Refractory Ceramic Fiber ProductPrecautionary Measures First Aid ProceduresDATE XI. Repair PartsSERVICE RECORD SERVICE PERFORMED1. Section Assembly 2. Canopy and Draft Hood Canopy/Draft Hood Parts Base End Insulation 3. Base AssemblyBase Tray Base Wrapper3. Base Assembly Continued 3. Base Assembly Continued Burner Access PanelManifold and 1 Main Burners 4. Manifold and Main Burners 1 Inch Main Burners Only 24-Volt Continuous Ignition Standing Pilot Natural Gas Manifold and 40mm Main Burners4. Manifold and Main Burners 40MM MAIN BURNERS ONLY Intermittent Ignition OnlyNatural Gas, High Altitude 5000-9000 Ft. USA Only 4. Manifold and Main Burners 40MM MAIN BURNERS ONLY ContinuedNatural Gas, High Altitude 2000-5000 Ft. USA Only LP Gas, High Altitude 2000-5000 Ft. USA Only5. Pilot Burner and Gas Valve, Continuous Ignition Standing Pilot, Natural Gas 5. Pilot Burner and Gas Valve, Intermittent Ignition EI, LP/Propane 5. Pilot Burner and Gas Valve, Intermittent Ignition EI, Natural GasPage Jacket Assembly Jacket Assembly Continued - Refer to Figure on Page Steam Trim Page Water Trim Quantity THIS PAGE LEFT BLANK INTENTIONALLY Page 15. Ignition Module Intermittent Ignition Only 13. Flame Rollout Switch14. Blocked Vent Switch 12. Transformer Steam and Gravity Water OnlyHow to Test XII. Low Water Cut Off LWCOHow to Pipe How to WirePROCEDURE FOR OBTAINING WARRANTY SERVICE Limited WarrantyONE YEAR LIMITED WARRANTY ON RESIDENTIAL GRADE WATER BOILERS LIFETIME LIMITED WARRANTY ON HEAT EXCHANGERASSEMBLY OF RESIDENTIAL CAST IRON STEAM BOILERS Limited WarrantyFIRST YEAR - LIMITED WARRANTY FOR RESIDENTIAL CAST IRON STEAM BOILERS SECOND THROUGH 10 YEAR - LIMITED WARRANTY FOR THE CAST IRON SECTION