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Burnham IN10 manual I. Install Blocked Vent Switch with sheet metal screws

Models: IN10

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I.Install Blocked Vent Switch with sheet metal screws.

I.Install Blocked Vent Switch with sheet metal screws.

1.Models IN3 - IN9. Install on rear flange of canopy.

See Figure 15.

Figure 15: Blocked Vent Switch Installation,

IN3 through IN9

2.Models IN10 - IN12. Install on right side of draft hood. See Figure 16. Reset switch must face away from draft hood relief opening.

3.Attach black 18-2 harness to Blocked Vent Switch terminals. Use end with two fully insulated disconnects.

4.Secure harness to right side jacket panel with clamp.

Figure 16: Blocked Vent Switch Installation,

IN10 through IN12

5.Insert harness through ¾ inch hole in right side jacket panel. Secure with strain relief bushing

J.Intermittent Ignition (EI): Install Ignition Module.

1.Mount ignition module mounting bracket to inside of right side panel using (2) #6 x ¾" sheet metal screws provided.

2.Mount ignition module to bracket using (2) #8 x ½" sheet metal screws provided.

3.Install (3) wire harness from ignition module to gas valve as shown in wiring diagrams.

K.Continue to Section III: Semi-Pak Boiler Assembly, Step C.

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Burnham IN10 I. Install Blocked Vent Switch with sheet metal screws, Blocked Vent Switch Installation IN3 through IN9

Contents

INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS FOR Installation DateINDEPENDENCE GAS - FIRED BOILERDANGER This boiler must be properly vented All cover plates, enclosures and guards must be in place at all timesFigure 1 Dimensional Drawing Table of Contents VIIIAppendix Table 1 Trim and Control Installation in Section Tappings Figure 2 Section TappingsI. Pre-Installation DANGERFigure 3 Clearance to Combustible Materials II. Knocked-Down Boiler Assembly A. Install Base-Burner-Manifold AssemblyB. Install assembled cast iron sections on base assembly Figure 4 Base Gasket InstallationD. Install Canopy Figure 7 Canopy Gasket InstallationFigure 8 Canopy Installation F. Install Jacket. See FigureFigure 10 Combustion Chamber Figure 12 Pilot and Gas Piping, Continuous IgnitionStanding Pilot IN10 through IN12 Only Figure 13 Pilot and Gas Piping, Intermittent IgnitionI. Install Blocked Vent Switch with sheet metal screws Figure 15 Blocked Vent Switch Installation IN3 through IN9Figure 16 Blocked Vent Switch Installation IN10 through IN12 J. Intermittent Ignition EI Install Ignition ModuleIII. Semi-Pak Boiler Assembly D. Install Trim and ControlsA. Remove Crate C. Identify Trim and ControlsFigure 19A Junction Box and Mounting Bracket Assembly Figure 19B Junction Box and Transformer Assembly4. Water Boiler Figure 20 Thermostat Isolation Relay AttachmentIV. Packaged Boiler Assembly E. Install Jacket Front PanelB. Remove Jacket Front Panel. See Figure Figure 22 Securing Draft Hood to CanopyV. Piping and Trim Figure 23 Trim InstallationFigure 24 Steam Boiler Piping Minimum Page Page Figure 27 Recommended Piping for Indirect Water Heater Figure 28 Tankless Heater PipingPage VI. Gas Piping Table 2 Rated InputB. Connect boiler gas valve to gas supply system Figure 29 Recommended Gas PipingDANGER Table 4 Fitting Equivalent LengthsTable 5 Specific Gravity Correction Factors for Natural Gas less than 2000 ft. elevationVII. Venting DANGERC. Boiler Equipped With Vent Damper Do not use one vent damper to control two heating appliancesFigure 30 Typical Vent Installation E. If an Existing Boiler is RemovedVIII. Electrical Never jump out or make inoperative any safety or operating controlsB. Wire Vent Damper if used DANGERTable 6 Thermostat Heat Anticipator Settings E. Alliance Indirect Water Heater if usedFigure 34 Vent Damper Schematic Wiring Diagram Figure 33 Vent Damper Harness to LimitTHIS PAGE LEFT INTENTIONALLY BLANK Page 2. Safety Shutdown c. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 2. Safety Shutdown level. Normal operation resumes when water returns to normal levelc. Blocked Vent Switch. Automatically interrupts 1. Normal OperationPage 2. Safety Shutdown c. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 2. Safety Shutdown level. Normal operation resumes when water returns to normal levelc. Blocked Vent Switch. Automatically interrupts 1. Normal OperationPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation a. Thermostat calls for heat Page 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation a. Thermostat calls for heat d. Sensor proves presence of pilot flame. MainPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation d. Sensor proves presence of pilot flame. MainPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation d. Sensor proves presence of pilot flame. MainIX. System Start-up C. Fill boiler with waterD. Prepare to check operation Figure 46 Gas Valve Pressure Tap Honeywell Gas ValvesPage Page except IN12 Gas Valves Page Service Action Wiring Ladder DiagramTable 7 Ignition Module Terminal Cross-Reference Figure 52 LED Locations TABLE 8 Yellow LED Flame CodesRecommended Service Action Green LEDFlash Code IndicatesFigure 53 Pilot Burner Flame, Honeywell Q350 Figure 54 Pilot Burner Flame, Honeywell Q327Figure 55 Pilot Burner Flame, Honeywell Q348 Figure 56 40mm Main Burner Flame Figure 57 1 Main Burner FlameK. Adjust gas input rate to boiler. Natural Gas I. Check low water cutoff steam onlyDo not drain below gauge glass J. Check LimitL. Adjust gas input rate to boiler. LP/Propane Table 10 Input Rate4. Add Boiler Water Treatment a. Remove safety valve Page X. Service Instructions B. Maintenance of Low Water CutoffDANGER DANGERFigure 58 Boiler Flueway Cleaning E. Clean Boiler FluewaysFigure 59 Honeywell Q348 Spark Gap Table 11 Pilot Burner LocationL. Tankless Heater M. Excessive Make-Up Water Honeywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide Important Product Safety Information Refractory Ceramic Fiber Product Precautionary MeasuresFirst Aid Procedures AVOID Breathing Fiber Particulates and DustXI. Repair Parts SERVICE RECORDSERVICE PERFORMED DATE1. Section Assembly 2. Canopy and Draft Hood Canopy/Draft Hood Parts 3. Base Assembly Base TrayBase Wrapper Base End Insulation3. Base Assembly Continued 3. Base Assembly Continued Burner Access PanelManifold and 1 Main Burners 4. Manifold and Main Burners 1 Inch Main Burners Only Manifold and 40mm Main Burners 4. Manifold and Main Burners 40MM MAIN BURNERS ONLYIntermittent Ignition Only 24-Volt Continuous Ignition Standing Pilot Natural Gas4. Manifold and Main Burners 40MM MAIN BURNERS ONLY Continued Natural Gas, High Altitude 2000-5000 Ft. USA OnlyLP Gas, High Altitude 2000-5000 Ft. USA Only Natural Gas, High Altitude 5000-9000 Ft. USA Only5. Pilot Burner and Gas Valve, Continuous Ignition Standing Pilot, Natural Gas 5. Pilot Burner and Gas Valve, Intermittent Ignition EI, Natural Gas 5. Pilot Burner and Gas Valve, Intermittent Ignition EI, LP/PropanePage Jacket Assembly Jacket Assembly Continued - Refer to Figure on Page Steam Trim Page Water Trim Quantity THIS PAGE LEFT BLANK INTENTIONALLY Page 13. Flame Rollout Switch 14. Blocked Vent Switch12. Transformer Steam and Gravity Water Only 15. Ignition Module Intermittent Ignition OnlyXII. Low Water Cut Off LWCO How to PipeHow to Wire How to TestLimited Warranty ONE YEAR LIMITED WARRANTY ON RESIDENTIAL GRADE WATER BOILERSLIFETIME LIMITED WARRANTY ON HEAT EXCHANGER PROCEDURE FOR OBTAINING WARRANTY SERVICELimited Warranty FIRST YEAR - LIMITED WARRANTY FOR RESIDENTIAL CAST IRON STEAM BOILERSSECOND THROUGH 10 YEAR - LIMITED WARRANTY FOR THE CAST IRON SECTION ASSEMBLY OF RESIDENTIAL CAST IRON STEAM BOILERS