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Burnham IN10 manual

Models: IN10

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Figure 51: Operating Instructions, Intermittent Ignition System (EI), VR8304 (IN12 only) Gas Valves

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Burnham IN10 manual

Contents

INDEPENDENCE INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS FORInstallation Date GAS - FIRED BOILERDANGER This boiler must be properly vented All cover plates, enclosures and guards must be in place at all timesFigure 1 Dimensional Drawing Table of Contents VIIIAppendix Table 1 Trim and Control Installation in Section Tappings Figure 2 Section TappingsI. Pre-Installation DANGERFigure 3 Clearance to Combustible Materials B. Install assembled cast iron sections on base assembly II. Knocked-Down Boiler AssemblyA. Install Base-Burner-Manifold Assembly Figure 4 Base Gasket InstallationFigure 8 Canopy Installation D. Install CanopyFigure 7 Canopy Gasket Installation F. Install Jacket. See FigureStanding Pilot IN10 through IN12 Only Figure 10 Combustion ChamberFigure 12 Pilot and Gas Piping, Continuous Ignition Figure 13 Pilot and Gas Piping, Intermittent IgnitionFigure 16 Blocked Vent Switch Installation IN10 through IN12 I. Install Blocked Vent Switch with sheet metal screwsFigure 15 Blocked Vent Switch Installation IN3 through IN9 J. Intermittent Ignition EI Install Ignition ModuleA. Remove Crate III. Semi-Pak Boiler AssemblyD. Install Trim and Controls C. Identify Trim and Controls4. Water Boiler Figure 19A Junction Box and Mounting Bracket AssemblyFigure 19B Junction Box and Transformer Assembly Figure 20 Thermostat Isolation Relay AttachmentB. Remove Jacket Front Panel. See Figure IV. Packaged Boiler AssemblyE. Install Jacket Front Panel Figure 22 Securing Draft Hood to CanopyV. Piping and Trim Figure 23 Trim InstallationFigure 24 Steam Boiler Piping Minimum Page Page Figure 27 Recommended Piping for Indirect Water Heater Figure 28 Tankless Heater PipingPage B. Connect boiler gas valve to gas supply system VI. Gas PipingTable 2 Rated Input Figure 29 Recommended Gas PipingTable 5 Specific Gravity Correction Factors for Natural Gas DANGERTable 4 Fitting Equivalent Lengths less than 2000 ft. elevationC. Boiler Equipped With Vent Damper VII. VentingDANGER Do not use one vent damper to control two heating appliancesFigure 30 Typical Vent Installation E. If an Existing Boiler is RemovedB. Wire Vent Damper if used VIII. ElectricalNever jump out or make inoperative any safety or operating controls DANGERTable 6 Thermostat Heat Anticipator Settings E. Alliance Indirect Water Heater if usedFigure 34 Vent Damper Schematic Wiring Diagram Figure 33 Vent Damper Harness to LimitTHIS PAGE LEFT INTENTIONALLY BLANK Page 2. Safety Shutdown c. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page c. Blocked Vent Switch. Automatically interrupts 2. Safety Shutdownlevel. Normal operation resumes when water returns to normal level 1. Normal OperationPage 2. Safety Shutdown c. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page c. Blocked Vent Switch. Automatically interrupts 2. Safety Shutdownlevel. Normal operation resumes when water returns to normal level 1. Normal OperationPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation a. Thermostat calls for heat Page 1. Normal Operation a. Thermostat calls for heat 2. Safety Shutdownb. Blocked Vent Switch. Automatically interrupts d. Sensor proves presence of pilot flame. MainPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 1. Normal Operation 2. Safety Shutdownb. Blocked Vent Switch. Automatically interrupts d. Sensor proves presence of pilot flame. MainPage 2. Safety Shutdown b. Blocked Vent Switch. Automatically interrupts1. Normal Operation Page 1. Normal Operation 2. Safety Shutdownb. Blocked Vent Switch. Automatically interrupts d. Sensor proves presence of pilot flame. MainD. Prepare to check operation IX. System Start-upC. Fill boiler with water Figure 46 Gas Valve Pressure Tap Honeywell Gas ValvesPage Page except IN12 Gas Valves Page Table 7 Ignition Module Terminal Cross-Reference Service ActionWiring Ladder Diagram Figure 52 LED Locations TABLE 8 Yellow LED Flame CodesFlash Code Recommended Service ActionGreen LED IndicatesFigure 55 Pilot Burner Flame, Honeywell Q348 Figure 53 Pilot Burner Flame, Honeywell Q350Figure 54 Pilot Burner Flame, Honeywell Q327 Figure 56 40mm Main Burner Flame Figure 57 1 Main Burner FlameDo not drain below gauge glass K. Adjust gas input rate to boiler. Natural GasI. Check low water cutoff steam only J. Check LimitL. Adjust gas input rate to boiler. LP/Propane Table 10 Input Rate4. Add Boiler Water Treatment a. Remove safety valve Page DANGER X. Service InstructionsB. Maintenance of Low Water Cutoff DANGERFigure 58 Boiler Flueway Cleaning E. Clean Boiler FluewaysFigure 59 Honeywell Q348 Spark Gap Table 11 Pilot Burner LocationL. Tankless Heater M. Excessive Make-Up Water Honeywell Electronic Ignition Trouble Shooting Guide Honeywell Hot Surface to Pilot Trouble Shooting Guide First Aid Procedures Important Product Safety Information Refractory Ceramic Fiber ProductPrecautionary Measures AVOID Breathing Fiber Particulates and DustSERVICE PERFORMED XI. Repair PartsSERVICE RECORD DATE1. Section Assembly 2. Canopy and Draft Hood Canopy/Draft Hood Parts Base Wrapper 3. Base AssemblyBase Tray Base End Insulation3. Base Assembly Continued 3. Base Assembly Continued Burner Access PanelManifold and 1 Main Burners 4. Manifold and Main Burners 1 Inch Main Burners Only Intermittent Ignition Only Manifold and 40mm Main Burners4. Manifold and Main Burners 40MM MAIN BURNERS ONLY 24-Volt Continuous Ignition Standing Pilot Natural GasLP Gas, High Altitude 2000-5000 Ft. USA Only 4. Manifold and Main Burners 40MM MAIN BURNERS ONLY ContinuedNatural Gas, High Altitude 2000-5000 Ft. USA Only Natural Gas, High Altitude 5000-9000 Ft. USA Only5. Pilot Burner and Gas Valve, Continuous Ignition Standing Pilot, Natural Gas 5. Pilot Burner and Gas Valve, Intermittent Ignition EI, Natural Gas 5. Pilot Burner and Gas Valve, Intermittent Ignition EI, LP/PropanePage Jacket Assembly Jacket Assembly Continued - Refer to Figure on Page Steam Trim Page Water Trim Quantity THIS PAGE LEFT BLANK INTENTIONALLY Page 12. Transformer Steam and Gravity Water Only 13. Flame Rollout Switch14. Blocked Vent Switch 15. Ignition Module Intermittent Ignition OnlyHow to Wire XII. Low Water Cut Off LWCOHow to Pipe How to TestLIFETIME LIMITED WARRANTY ON HEAT EXCHANGER Limited WarrantyONE YEAR LIMITED WARRANTY ON RESIDENTIAL GRADE WATER BOILERS PROCEDURE FOR OBTAINING WARRANTY SERVICESECOND THROUGH 10 YEAR - LIMITED WARRANTY FOR THE CAST IRON SECTION Limited WarrantyFIRST YEAR - LIMITED WARRANTY FOR RESIDENTIAL CAST IRON STEAM BOILERS ASSEMBLY OF RESIDENTIAL CAST IRON STEAM BOILERS