Emerson 00825-0100-4530 Rev EC manual Operation and maintenance, Site acceptance, Proof test

March 2013 Quick Installation Guide

Site acceptance

After the installation and configuration, proper operation of the transmitter should be verified. A site acceptance test is therefore recommended. The proof test outlined in this section can be used for this.

Operation and maintenance

The Rosemount 5300 Series Prior-Use option must be tested at regular intervals to confirm that the overfill and empty tank protection function result in the desired system response. The following proof test is recommended. If an error is found in the safety functionality, the measuring system must be switched out of service and the process held in a safe state by means of other measures.

Proof test results and corrective actions taken must be documented at www.emersonprocess.com/rosemount/safety.

The required proof test intervals depend on the transmitter configuration and process environment. Refer to the reference manual and the Failure Modes, Effects, and Diagnostic Analysis (FMEDA) report for further information.

Proof test

This test detects approximately 95% of the possible Dangerous Undetected (DU) failures of the transmitter including the sensor element, not detected by the transmitter’s automatic diagnostics. See the Rosemount 5300 Reference Manual (Document No. 00809-0100-4530) for additional details and instructions. Prior to this test, the echo curve should be inspected to ensure that no disturbing echoes affecting the measurement performance are present in the tank.

Required tools: Field Communicator and mA meter.

1.Bypass the logic solver or take other appropriate actions to avoid false trip.

2.Disable write protection if the function is enabled.

3.Using Loop Test, enter the mA value representing a high alarm current output. Verify that the analog current reaches that value using the reference meter.

This step tests for compliance voltage problems, such as a low loop power supply voltage or increased wiring resistance.

NOTE:

Use the Handheld HART Communicator: Fast Key Sequence [2, 4, 1, 4] to perform a Loop Test. See the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for additional information.

4.Using Loop Test, enter the mA value representing a low alarm current output. Verify that the analog current reaches that value using the reference meter. This step tests for possible quiescent current related failures.

5.Perform a two-point calibration check of the transmitter by applying level to two points on the probe within the measuring range1. Verify that the current output corresponds to the level input values using a known reference measurement.

This step verifies that the analog output is correct in the operating range and that the Primary Variable is properly configured.

1)For best performance, use the 4 - 20 mA range points as calibration points.

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