Instruction Bulletin

World Class 3000

106-300NE Rev. 3.4 May 2000

SECTION 2

INSTALLATION

2

2-1 OXYGEN ANALYZER (PROBE)

either make necessary repairs or install

INSTALLATION

the probe upstream of any leakage.

Before starting to install this equip- ment, read the "Safety instructions for the wiring and installation of this ap- paratus" at the front of this Instruction Bulletin. Failure to follow the safety instructions could result in serious injury or death.

Install all protective equipment covers and safety ground leads after installa- tion. Failure to install covers and ground leads could result in serious injury or death.

a.Selecting Location

1.The location of the probe in the stack or flue is most important for maximum accuracy in the oxygen analyzing pro- cess. The probe must be positioned so that the gas it measures is representa- tive of the process. Best results are normally obtained if the probe is posi- tioned near the center of the duct (40 to 60% insertion). A point too near the edge or wall of the duct may not pro- vide a representative sample because of the possibility of gas stratification. In addition, the sensing point should be selected so that the process gas tem- perature falls within a range of 50° to 1300°F (10° to 704°C). Figure 2-1pro- vides mechanical installation references.

2.Check the flue or stack for holes and air leakage. The presence of this con- dition will substantially affect the accu- racy of the oxygen reading. Therefore,

3.Ensure that the area is clear of ob- structions internal and external that will interfere with installation. Allow ade- quate clearance for removal of probe (Figure 2-1).

Do not allow the temperature of the probe junction box to exceed 300°F (149°C) or damage to the unit may re- sult. If the probe junction box tempera- ture exceeds 300°F (149°C), the user must fabricate a heat shield or provide adequate cooling air to the probe junc- tion box.

b.Mechanical Installation

1.Ensure that all components are avail- able for installation of the probe. Ensure that the system cable is the re- quired length. If applicable, check the ceramic filter to ensure that it is not damaged.

2.The probe may be installed intact as it is received. It is recommended that you disassemble the adapter plate for each installation.

NOTE

An abrasive shield is recommended for high velocity particulate in the flue stream (such as those in pulverized coal kilns and recovery boilers). Verti- cal and horizontal brace clamps are provided for 9 ft and 12 ft (2.75 m and

3.66m) probes to provide mechanical support of the probe. Refer to Figure 2-1, Sheet 5.

3.Weld or bolt adapter plate (Figure 2-1)onto the duct.

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-1

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Emerson 3000 manual Section Installation, Oxygen Analyzer Probe, Either make necessary repairs or install
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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