World Class 3000

Instruction Manual

Appendix A Rev. 3.6

 

July 1998

A

 

6 7 8 9

1

2

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

3

 

10

 

 

 

21240012

1.

Snubber Diffusion Element

6.

Gasket [4.0 in. (102 mm) x 4.0 in. x 0.12 in. (3 mm)]

2.

Socket Hd Cap Screw [0.25 in.-28 x 0.063 (16 mm)]

7.

Fillister Hd Screw [8-32 x 0.5 in. (12.7 mm)]

3.

Cell and Flange Assembly

8.

Cover Head Assembly

4.

Corrugated Seal

9.

Hose Clamp

5.

Probe Tube Assembly

10.

Lockwasher (#8 Split)

 

 

11.

Heater Strut Assembly

Figure A-22. Oxygen Analyzer (Probe), Cross-Sectional View

e.Slide assembled probe junction box and in- ner probe assembly into probe tube. To align calibration gas tube with correspond- ing hole in backplate (A, B, Figure A-1),in- sert aligning tool (included in probe disassembly kit, P/N 3535B42G01) through hole in backplate and into calibration gas tube, while sliding the heater strut into the probe tube. Secure with screws. Reinstall hoses and probe junction box cover.

f.Power up system. Monitor thermocouple output. It should stabilize at set point ±0.2 mV. Recalibrate probe per Instruction Bulle- tin applicable to your electronics package.

A-15 CALIBRATION GAS AND REFERENCE AIR LINES FOR HIGH TEMPERATURE - CORROSIVE ENVIRONMENT OPERATION

A high temperature, corrosive environment kit is available when the probe is exposed to these types of operating conditions. The kit includes stainless steel tubing and teflon fittings for in- side the probe junction box. The kit part number is 4843B93G01.

a. Installation Procedure

Use heat resistant gloves and clothing when removing probe junc- tion box and inner probe assembly. Do not attempt to work on these com- ponents until they have cooled to room temperature. Probe components can be as hot as 800°F (427°C). This can cause severe burns.

Disconnect and lock out power before working on any electrical components. There is voltage up to 115 Vac.

1.Disconnect and lock out power to digi- tal electronics. Using heat resistant gloves and clothing, remove probe cover. Squeezing tabs on hose clamps, remove hoses from probe junction box (Figure A-19).

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices A-23

Page 57
Image 57
Emerson 3000 manual Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View

3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.