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Emerson 3000 manual Instruction Bulletin, 1.Probe Installation Sheet 5 of

Models: 3000

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Figure 2-1. Probe Installation (Sheet 5 of 5)

VERTICAL BRACE CLAMP ASSY.

Instruction Bulletin

106-300NE Rev. 3.4 May 2000

World Class 3000

BRACE BARS

(NOT BY ROSEMOUNT)

2.00

(51)

60o MAX.

1.00

(25)

NOTE: DIMENSIONS IN INCHES WITH

MILLIMETERS IN PARETHESES.

HORIZONTAL BRACE CLAMP ASSY. } BY ROSEMOUNT (BOTH BRACE CLAMP ASSEMBLIES ARE THE SAME. INSTALLATION AND LOCATION OF CLAMP ASSEMBLIES AND BRACE BARS TO BE DONE IN FIELD.)

30o MIN.

4.12

(105)

4.12

(105)

	2 HOLES - 0.625
	(16) DIA. FOR
	0.50 (12) DIA.	5.62
	BOLT	5.62	ABRASIVE SHIELD
	BOLT	(143)
		(143)

0.375

(10)

5.62

(143)

1.00

(25) MAX.

36.00 (914)

NOTE: BRACING IS FOR VERTICAL AND HORIZONTAL PROBE INSTALLATION.
EXTERNAL BRACING REQUIRED FOR 9 FT AND 12 FT
(2.75 M AND 3.66 M) PROBES AS SHOWN ABOVE.	P0039

Figure 2-1. Probe Installation (Sheet 5 of 5)

4.If using the optional ceramic diffusor element, the vee deflector must be cor- rectly oriented. Before inserting the probe, check the direction of gas flow in the duct. Orient the vee deflector on the probe so that the apex points up- stream toward the flow (Figure 2-2). This may be done by loosening the setscrews, and rotating the vee de- flector to the desired position. Retighten the setscrews.

5.In horizontal installations, the probe junction box should be oriented so the system cable drops vertically from the probe junction box. In a vertical instal- lation, the system cable can be ori- ented in any direction.

6.If the system has an abrasive shield, check the diffusion element dust seal packings. The joints in the two pack- ings must be staggered 180°. Also, make sure that the packings are in the hub grooves as the probe slides into the 15° forcing cone in the abrasive shield.

7.Insert the probe through the opening in the mounting flange and bolt the unit to the flange. When probe lengths se- lected are 9 or 12 feet (2.74 or 3.66 m), special brackets are supplied to pro- vide additional support for the probe inside the flue or stack. See Figure 2-1, sheet 5.

2-6 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

Image 18

Emerson 3000 manual Instruction Bulletin, 1.Probe Installation Sheet 5 of

Contents

World Class Instruction BulletinESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDINGPage HIGHLIGHTS OF CHANGESEffective October, 1995 Rev SummaryPage P-2 Added safety sheetsEffective May, 1997 Rev. PageSummary Effective February, 1998 Rev. PageSummaryTABLE OF CONTENTS World ClassInstruction Bulletin LIST OF ILLUSTRATIONS Instruction BulletinNOTE TO USERS PREFACEDEFINITIONS Instruction BulletinSAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUSInstruction Bulletin SECTION DESCRIPTION 1-1COMPONENT CHECKLIST OF TYPICALSYSTEM PACKAGE CONTENTS Instruction Bulletinc.System Configuration d.FeaturesInstruction Bulletin Instruction Bulletin e.Handling the Oxygen AnalyzerFigure 1-3.Typical System Wiring HEATER POWER SUPPLYPROBE HEAD WIRING Instruction BulletinSECTION INSTALLATION Instruction Bulletin106-300NERev. 3.4 May Figure 2-1.Probe Installation Sheet 1 ofInstruction Bulletin BOTTOM VIEWFigure 2-1.Probe Installation Sheet 2 of Instruction BulletinFigure 2-1.Probe Installation Sheet 3 of 2-4InstallationInstruction Bulletin Instruction Bulletin INSTALLATION FOR METAL WALL STACK OR DUCTINSTALLATION FOR MASONRY CONSTRUCTIONFigure 2-1.Probe Installation Sheet 5 of Instruction BulletinInstruction Bulletin c. Service RequiredFigure 2-3.Outline of Heater Power Supply Figure 2-2.Orienting the Optional Vee Deflector2-8Installation HEATER POWER SUPPLYPROBE HEAD WIRING Instruction Bulletina.Mechanical Installation Figure 2-5.Heater Power Supply Wiring Connections2-2HEATER POWER SUPPLY INSTALLATION Instruction BulletinInstruction Bulletin Figure 2-6.Jumper Selection LabelInstruction Bulletin Figure 2-7.Jumpers on HPS Mother Board2-12Installation World ClassInstruction Bulletin SECTION SETUP Instruction Bulletin3-3MODEL 218A ELECTRONICS SETUP Instruction Bulletina.EPROM Replacement Figure 3-3.Main PCB Model TC200 EPROM Replacement3-4MODEL TC200 VERITRIM ELECTRONICS SETUP b.Heater Set Point Adjustment3-5MODEL 132 DIGITAL ELECTRONICS SETUP Figure 3-4.Main PCB Model 132 EPROM ReplacementInstruction Bulletin SECTION TROUBLESHOOTING Instruction Bulletin4-2Troubleshooting World ClassInstruction Bulletin SECTION RETURN OF MATERIAL Instruction BulletinWorld Class Instruction Bulletin5-2Return of Material APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE SECTION APPENDICESInstruction Bulletin World Class APPENDIX AFigure A-1.Oxygen Analyzer Probe Exploded View WORLD CLASS 3000 OXYGEN ANALYZER PROBE World ClassAPPENDIX A, REV DESCRIPTIONWorld Class Appendix A Rev. 3.6 Julyb.Probe Tube Assembly A-2PROBE ASSEMBLY EXTERIORa.Cell and Flange Assembly c.Snubber Diffusion AssemblyWorld Class A-3INNER PROBE ASSEMBLYFigure A-5.Inner Probe Assembly d.Cell - GeneralWorld Class A-5CABLE ASSEMBLYA-6PROBE OPTIONS a.Abrasive Shield Assembly Figure A-6.Probe Junction BoxFigure A-7.Abrasive Shield Assembly World ClassFigure A-10.Ceramic Diffusion Assembly Figure A-8.Ceramic Diffusion/Dust Seal Assemblyb.Ceramic Diffusion Assembly c.Flame Arrestor Diffusion AssemblyWorld Class Figure A-12.Snubber Diffusion/Dust Seal Assemblyd.Snubber Diffusion/Dust Seal Assembly e.Bypass Probe OptionsWorld Class Figure A-13.Bypass Probe Option Sheet 1 ofWorld Class Figure A-13.Bypass Probe Option Sheet 2 ofA-10Appendices CODE World ClassGROUP DESCRIPTIONTable A-2.Fault Finding PROBE TROUBLESHOOTINGA-8PROBE TROUBLESHOOTING a.Probe Faults SymptomFault Table A-2.Fault Finding ContinuedSymptom World ClassWorld Class A-14AppendicesWorld Class Appendices A-15World Class SERVICE AND NORMAL MAINTENANCEA-11CELL REPLACEMENT A-9OVERVIEWFigure A-16.Cell Wiring Connection World ClassWorld Class Figure A-18.Cell Replacement KitELEMENT REPLACEMENT Figure A-17.Removal of Optional Diffusorb. Replacement Procedure World ClassWorld Class A-13REPLACEMENT OF CONTACT ANDTHERMOCOUPLE ASSEMBLY Figure A-19.Probe Junction Box MechanicalFigure A-21.Heater, Strut, and Backplate Assembly Inner Probe AssemblyWorld Class World Class Appendix A Rev. 3.6 Julya. Installation Procedure World ClassWorld Class Figure A-23.High Temperature - CorrosiveEnvironment Kit World Class REPLACEMENT PARTSTable A-3.Replacement Parts for Probe Figure andFigure and Table A-3.Replacement Parts for Probe ContinuedWorld Class Index NoDESCRIPTION APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLYWorld Class B-1DESCRIPTIONFRONT Figure B-2.Heater Power Supply, InteriorWorld Class SIDEWorld Class Table B-1.Specifications for Heater Power SupplyFigure B-3.Heater Power Supply Block Diagram B-2THEORY OF OPERATIONWorld Class HPS 3000 TROUBLESHOOTINGB-4HPS 3000 TROUBLESHOOTING B-3OVERVIEWSYMPTOM Figure B-4.HPS Troubleshooting Flowchart, #1World Class Figure B-5.HPS Troubleshooting Flowchart, #2 World ClassFigure B-6.HPS Troubleshooting Flowchart, #3 World ClassAppendices B-7 maintenance of the HPS 3000 Heater Power SERVICE AND NORMAL MAINTENANCEThis section describes service and routine Supply Field Module. Replacement parts reB-9DAUGHTER BOARD REPLACEMENT World ClassNOTE NOT ALL PARTS SHOWN ARE AVAILABLE Figure B-7.Heater Power Supply, Exploded ViewWorld Class FOR PURCHASE SEPARATELY. FOR LIST OFLEGEND FOR FIGURE B-7 REPLACEMENT PARTSWorld Class FIGURE and INDEX NOWorld Class B-12AppendicesSECTION INDEX World Class Instruction Bulletin7-2Index WARRANTY 2461 3333/5-00Order No World Class 3000 Probe Part No. ________________Serial No HPS Part No