World Class
Instruction Bulletin
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING
HIGHLIGHTS OF CHANGES
Effective October, 1995 Rev
Page
Summary
Added safety sheets
Effective May, 1997 Rev. PageSummary
Page P-2
Effective February, 1998 Rev. PageSummary
Instruction Bulletin
TABLE OF CONTENTS
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LIST OF ILLUSTRATIONS
Instruction Bulletin
PREFACE
DEFINITIONS
NOTE TO USERS
Instruction Bulletin
Instruction Bulletin
SAFETY INSTRUCTIONS
FOR THE WIRING AND INSTALLATION OF THIS APPARATUS
1-1COMPONENT CHECKLIST OF TYPICAL
SYSTEM PACKAGE CONTENTS
SECTION DESCRIPTION
Instruction Bulletin
Instruction Bulletin
c.System Configuration
d.Features
Instruction Bulletin
e.Handling the Oxygen Analyzer
HEATER POWER SUPPLY
PROBE HEAD WIRING
Figure 1-3.Typical System Wiring
Instruction Bulletin
SECTION INSTALLATION
Instruction Bulletin
Figure 2-1.Probe Installation Sheet 1 of
Instruction Bulletin
106-300NERev. 3.4 May
BOTTOM VIEW
Figure 2-1.Probe Installation Sheet 2 of
Instruction Bulletin
Instruction Bulletin
Figure 2-1.Probe Installation Sheet 3 of
2-4Installation
INSTALLATION FOR METAL WALL STACK OR DUCT
INSTALLATION FOR MASONRY
Instruction Bulletin
CONSTRUCTION
Figure 2-1.Probe Installation Sheet 5 of
Instruction Bulletin
c. Service Required
Figure 2-3.Outline of Heater Power Supply
Instruction Bulletin
Figure 2-2.Orienting the Optional Vee Deflector
HEATER POWER SUPPLY
PROBE HEAD WIRING
2-8Installation
Instruction Bulletin
Figure 2-5.Heater Power Supply Wiring Connections
2-2HEATER POWER SUPPLY INSTALLATION
a.Mechanical Installation
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Instruction Bulletin
Figure 2-6.Jumper Selection Label
Instruction Bulletin
Figure 2-7.Jumpers on HPS Mother Board
Instruction Bulletin
2-12Installation
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SECTION SETUP
Instruction Bulletin
3-3MODEL 218A ELECTRONICS SETUP
Instruction Bulletin
Figure 3-3.Main PCB Model TC200 EPROM Replacement
3-4MODEL TC200 VERITRIM ELECTRONICS SETUP
a.EPROM Replacement
b.Heater Set Point Adjustment
Instruction Bulletin
3-5MODEL 132 DIGITAL ELECTRONICS SETUP
Figure 3-4.Main PCB Model 132 EPROM Replacement
SECTION TROUBLESHOOTING
Instruction Bulletin
Instruction Bulletin
4-2Troubleshooting
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SECTION RETURN OF MATERIAL
Instruction Bulletin
5-2Return of Material
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Instruction Bulletin
APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE
SECTION APPENDICES
Figure A-1.Oxygen Analyzer Probe Exploded View
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APPENDIX A
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APPENDIX A, REV
WORLD CLASS 3000 OXYGEN ANALYZER PROBE
DESCRIPTION
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Appendix A Rev. 3.6 July
A-2PROBE ASSEMBLY EXTERIOR
a.Cell and Flange Assembly
b.Probe Tube Assembly
c.Snubber Diffusion Assembly
A-3INNER PROBE ASSEMBLY
Figure A-5.Inner Probe Assembly
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d.Cell - General
A-5CABLE ASSEMBLY
A-6PROBE OPTIONS a.Abrasive Shield Assembly
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Figure A-6.Probe Junction Box
Figure A-7.Abrasive Shield Assembly
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Figure A-8.Ceramic Diffusion/Dust Seal Assembly
b.Ceramic Diffusion Assembly
Figure A-10.Ceramic Diffusion Assembly
c.Flame Arrestor Diffusion Assembly
Figure A-12.Snubber Diffusion/Dust Seal Assembly
d.Snubber Diffusion/Dust Seal Assembly
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e.Bypass Probe Options
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Figure A-13.Bypass Probe Option Sheet 1 of
A-10Appendices
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Figure A-13.Bypass Probe Option Sheet 2 of
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GROUP
CODE
DESCRIPTION
PROBE TROUBLESHOOTING
A-8PROBE TROUBLESHOOTING a.Probe Faults
Table A-2.Fault Finding
Symptom
Table A-2.Fault Finding Continued
Symptom
Fault
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A-14Appendices
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Appendices A-15
SERVICE AND NORMAL MAINTENANCE
A-11CELL REPLACEMENT
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A-9OVERVIEW
Figure A-16.Cell Wiring Connection
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Figure A-18.Cell Replacement Kit
ELEMENT REPLACEMENT
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Figure A-17.Removal of Optional Diffusor
b. Replacement Procedure
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A-13REPLACEMENT OF CONTACT AND
THERMOCOUPLE ASSEMBLY
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Figure A-19.Probe Junction Box Mechanical
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Figure A-21.Heater, Strut, and Backplate Assembly
Inner Probe Assembly
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Appendix A Rev. 3.6 July
a. Installation Procedure
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Environment Kit
Figure A-23.High Temperature - Corrosive
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REPLACEMENT PARTS
Table A-3.Replacement Parts for Probe
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Figure and
Table A-3.Replacement Parts for Probe Continued
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Figure and
Index No
APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLY
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DESCRIPTION
B-1DESCRIPTION
Figure B-2.Heater Power Supply, Interior
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FRONT
SIDE
Table B-1.Specifications for Heater Power Supply
Figure B-3.Heater Power Supply Block Diagram
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B-2THEORY OF OPERATION
HPS 3000 TROUBLESHOOTING
B-4HPS 3000 TROUBLESHOOTING
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B-3OVERVIEW
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SYMPTOM
Figure B-4.HPS Troubleshooting Flowchart, #1
Figure B-5.HPS Troubleshooting Flowchart, #2
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Appendices B-7
Figure B-6.HPS Troubleshooting Flowchart, #3
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SERVICE AND NORMAL MAINTENANCE
This section describes service and routine
maintenance of the HPS 3000 Heater Power
Supply Field Module. Replacement parts re
B-9DAUGHTER BOARD REPLACEMENT
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Figure B-7.Heater Power Supply, Exploded View
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NOTE NOT ALL PARTS SHOWN ARE AVAILABLE
FOR PURCHASE SEPARATELY. FOR LIST OF
REPLACEMENT PARTS
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LEGEND FOR FIGURE B-7
FIGURE and INDEX NO
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B-12Appendices
SECTION INDEX
7-2Index
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Instruction Bulletin
WARRANTY
2461 3333/5-00
World Class 3000 Probe Part No. ________________
Serial No
Order No
HPS Part No
