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Emerson 3000 manual World Class, Instruction Bulletin, 2-12Installation

Models: 3000

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Instruction Bulletin

106-300NE Rev. 3.4 May 2000

World Class 3000

2-12 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson 3000 manual World Class, Instruction Bulletin, 2-12Installation

Contents

World Class Instruction BulletinESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDINGHIGHLIGHTS OF CHANGES Effective October, 1995 RevPage SummaryAdded safety sheets Effective May, 1997 Rev. PageSummaryPage P-2 Effective February, 1998 Rev. PageSummaryTABLE OF CONTENTS World ClassInstruction Bulletin LIST OF ILLUSTRATIONS Instruction BulletinPREFACE DEFINITIONSNOTE TO USERS Instruction BulletinSAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUSInstruction Bulletin 1-1COMPONENT CHECKLIST OF TYPICAL SYSTEM PACKAGE CONTENTSSECTION DESCRIPTION Instruction Bulletinc.System Configuration d.FeaturesInstruction Bulletin Instruction Bulletin e.Handling the Oxygen AnalyzerHEATER POWER SUPPLY PROBE HEAD WIRINGFigure 1-3.Typical System Wiring Instruction BulletinSECTION INSTALLATION Instruction BulletinFigure 2-1.Probe Installation Sheet 1 of Instruction Bulletin106-300NERev. 3.4 May BOTTOM VIEWFigure 2-1.Probe Installation Sheet 2 of Instruction BulletinFigure 2-1.Probe Installation Sheet 3 of 2-4InstallationInstruction Bulletin INSTALLATION FOR METAL WALL STACK OR DUCT INSTALLATION FOR MASONRYInstruction Bulletin CONSTRUCTIONFigure 2-1.Probe Installation Sheet 5 of Instruction Bulletinc. Service Required Figure 2-3.Outline of Heater Power SupplyInstruction Bulletin Figure 2-2.Orienting the Optional Vee DeflectorHEATER POWER SUPPLY PROBE HEAD WIRING2-8Installation Instruction BulletinFigure 2-5.Heater Power Supply Wiring Connections 2-2HEATER POWER SUPPLY INSTALLATIONa.Mechanical Installation Instruction BulletinInstruction Bulletin Figure 2-6.Jumper Selection LabelInstruction Bulletin Figure 2-7.Jumpers on HPS Mother Board2-12Installation World ClassInstruction Bulletin SECTION SETUP Instruction Bulletin3-3MODEL 218A ELECTRONICS SETUP Instruction BulletinFigure 3-3.Main PCB Model TC200 EPROM Replacement 3-4MODEL TC200 VERITRIM ELECTRONICS SETUPa.EPROM Replacement b.Heater Set Point Adjustment3-5MODEL 132 DIGITAL ELECTRONICS SETUP Figure 3-4.Main PCB Model 132 EPROM ReplacementInstruction Bulletin SECTION TROUBLESHOOTING Instruction Bulletin4-2Troubleshooting World ClassInstruction Bulletin SECTION RETURN OF MATERIAL Instruction BulletinWorld Class Instruction Bulletin5-2Return of Material APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE SECTION APPENDICESInstruction Bulletin World Class APPENDIX AFigure A-1.Oxygen Analyzer Probe Exploded View World Class APPENDIX A, REVWORLD CLASS 3000 OXYGEN ANALYZER PROBE DESCRIPTIONWorld Class Appendix A Rev. 3.6 JulyA-2PROBE ASSEMBLY EXTERIOR a.Cell and Flange Assemblyb.Probe Tube Assembly c.Snubber Diffusion AssemblyA-3INNER PROBE ASSEMBLY Figure A-5.Inner Probe AssemblyWorld Class d.Cell - GeneralA-5CABLE ASSEMBLY A-6PROBE OPTIONS a.Abrasive Shield AssemblyWorld Class Figure A-6.Probe Junction BoxFigure A-7.Abrasive Shield Assembly World ClassFigure A-8.Ceramic Diffusion/Dust Seal Assembly b.Ceramic Diffusion AssemblyFigure A-10.Ceramic Diffusion Assembly c.Flame Arrestor Diffusion AssemblyFigure A-12.Snubber Diffusion/Dust Seal Assembly d.Snubber Diffusion/Dust Seal AssemblyWorld Class e.Bypass Probe OptionsWorld Class Figure A-13.Bypass Probe Option Sheet 1 ofWorld Class Figure A-13.Bypass Probe Option Sheet 2 ofA-10Appendices World Class GROUPCODE DESCRIPTIONPROBE TROUBLESHOOTING A-8PROBE TROUBLESHOOTING a.Probe FaultsTable A-2.Fault Finding SymptomTable A-2.Fault Finding Continued SymptomFault World ClassWorld Class A-14AppendicesWorld Class Appendices A-15SERVICE AND NORMAL MAINTENANCE A-11CELL REPLACEMENTWorld Class A-9OVERVIEWFigure A-16.Cell Wiring Connection World ClassFigure A-18.Cell Replacement Kit ELEMENT REPLACEMENTWorld Class Figure A-17.Removal of Optional Diffusorb. Replacement Procedure World ClassA-13REPLACEMENT OF CONTACT AND THERMOCOUPLE ASSEMBLYWorld Class Figure A-19.Probe Junction Box MechanicalFigure A-21.Heater, Strut, and Backplate Assembly Inner Probe AssemblyWorld Class World Class Appendix A Rev. 3.6 Julya. Installation Procedure World ClassFigure A-23.High Temperature - Corrosive World ClassEnvironment Kit REPLACEMENT PARTS Table A-3.Replacement Parts for ProbeWorld Class Figure andTable A-3.Replacement Parts for Probe Continued World ClassFigure and Index NoAPPENDIX B, REV. HPS 3000 HEATER POWER SUPPLY World ClassDESCRIPTION B-1DESCRIPTIONFigure B-2.Heater Power Supply, Interior World ClassFRONT SIDETable B-1.Specifications for Heater Power Supply Figure B-3.Heater Power Supply Block DiagramWorld Class B-2THEORY OF OPERATIONHPS 3000 TROUBLESHOOTING B-4HPS 3000 TROUBLESHOOTINGWorld Class B-3OVERVIEWSYMPTOM Figure B-4.HPS Troubleshooting Flowchart, #1World Class Figure B-5.HPS Troubleshooting Flowchart, #2 World ClassFigure B-6.HPS Troubleshooting Flowchart, #3 World ClassAppendices B-7 SERVICE AND NORMAL MAINTENANCE This section describes service and routinemaintenance of the HPS 3000 Heater Power Supply Field Module. Replacement parts reB-9DAUGHTER BOARD REPLACEMENT World ClassFigure B-7.Heater Power Supply, Exploded View World ClassNOTE NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR LIST OFREPLACEMENT PARTS World ClassLEGEND FOR FIGURE B-7 FIGURE and INDEX NOWorld Class B-12AppendicesSECTION INDEX World Class Instruction Bulletin7-2Index WARRANTY 2461 3333/5-00World Class 3000 Probe Part No. ________________ Serial NoOrder No HPS Part No