Instruction Bulletin
World Class
READ THIS PAGE BEFORE PROCEEDING
ESSENTIAL INSTRUCTIONS
Effective October, 1995 Rev
HIGHLIGHTS OF CHANGES
Page
Summary
Effective May, 1997 Rev. PageSummary
Added safety sheets
Page P-2
Effective February, 1998 Rev. PageSummary
Instruction Bulletin
TABLE OF CONTENTS
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Instruction Bulletin
LIST OF ILLUSTRATIONS
DEFINITIONS
PREFACE
NOTE TO USERS
Instruction Bulletin
Instruction Bulletin
SAFETY INSTRUCTIONS
FOR THE WIRING AND INSTALLATION OF THIS APPARATUS
SYSTEM PACKAGE CONTENTS
1-1COMPONENT CHECKLIST OF TYPICAL
SECTION DESCRIPTION
Instruction Bulletin
Instruction Bulletin
c.System Configuration
d.Features
e.Handling the Oxygen Analyzer
Instruction Bulletin
PROBE HEAD WIRING
HEATER POWER SUPPLY
Figure 1-3.Typical System Wiring
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Instruction Bulletin
SECTION INSTALLATION
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Figure 2-1.Probe Installation Sheet 1 of
106-300NERev. 3.4 May
BOTTOM VIEW
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Figure 2-1.Probe Installation Sheet 2 of
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Figure 2-1.Probe Installation Sheet 3 of
2-4Installation
INSTALLATION FOR MASONRY
INSTALLATION FOR METAL WALL STACK OR DUCT
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CONSTRUCTION
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Figure 2-1.Probe Installation Sheet 5 of
Figure 2-3.Outline of Heater Power Supply
c. Service Required
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Figure 2-2.Orienting the Optional Vee Deflector
PROBE HEAD WIRING
HEATER POWER SUPPLY
2-8Installation
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2-2HEATER POWER SUPPLY INSTALLATION
Figure 2-5.Heater Power Supply Wiring Connections
a.Mechanical Installation
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Figure 2-6.Jumper Selection Label
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Figure 2-7.Jumpers on HPS Mother Board
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2-12Installation
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SECTION SETUP
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3-3MODEL 218A ELECTRONICS SETUP
3-4MODEL TC200 VERITRIM ELECTRONICS SETUP
Figure 3-3.Main PCB Model TC200 EPROM Replacement
a.EPROM Replacement
b.Heater Set Point Adjustment
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3-5MODEL 132 DIGITAL ELECTRONICS SETUP
Figure 3-4.Main PCB Model 132 EPROM Replacement
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SECTION TROUBLESHOOTING
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4-2Troubleshooting
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SECTION RETURN OF MATERIAL
5-2Return of Material
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APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE
SECTION APPENDICES
Figure A-1.Oxygen Analyzer Probe Exploded View
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APPENDIX A
APPENDIX A, REV
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WORLD CLASS 3000 OXYGEN ANALYZER PROBE
DESCRIPTION
Appendix A Rev. 3.6 July
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a.Cell and Flange Assembly
A-2PROBE ASSEMBLY EXTERIOR
b.Probe Tube Assembly
c.Snubber Diffusion Assembly
Figure A-5.Inner Probe Assembly
A-3INNER PROBE ASSEMBLY
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d.Cell - General
A-6PROBE OPTIONS a.Abrasive Shield Assembly
A-5CABLE ASSEMBLY
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Figure A-6.Probe Junction Box
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Figure A-7.Abrasive Shield Assembly
b.Ceramic Diffusion Assembly
Figure A-8.Ceramic Diffusion/Dust Seal Assembly
Figure A-10.Ceramic Diffusion Assembly
c.Flame Arrestor Diffusion Assembly
d.Snubber Diffusion/Dust Seal Assembly
Figure A-12.Snubber Diffusion/Dust Seal Assembly
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e.Bypass Probe Options
Figure A-13.Bypass Probe Option Sheet 1 of
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A-10Appendices
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Figure A-13.Bypass Probe Option Sheet 2 of
GROUP
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CODE
DESCRIPTION
A-8PROBE TROUBLESHOOTING a.Probe Faults
PROBE TROUBLESHOOTING
Table A-2.Fault Finding
Symptom
Symptom
Table A-2.Fault Finding Continued
Fault
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A-14Appendices
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Appendices A-15
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A-11CELL REPLACEMENT
SERVICE AND NORMAL MAINTENANCE
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A-9OVERVIEW
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Figure A-16.Cell Wiring Connection
ELEMENT REPLACEMENT
Figure A-18.Cell Replacement Kit
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Figure A-17.Removal of Optional Diffusor
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b. Replacement Procedure
THERMOCOUPLE ASSEMBLY
A-13REPLACEMENT OF CONTACT AND
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Figure A-19.Probe Junction Box Mechanical
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Figure A-21.Heater, Strut, and Backplate Assembly
Inner Probe Assembly
Appendix A Rev. 3.6 July
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a. Installation Procedure
Environment Kit
Figure A-23.High Temperature - Corrosive
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Table A-3.Replacement Parts for Probe
REPLACEMENT PARTS
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Figure and
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Table A-3.Replacement Parts for Probe Continued
Figure and
Index No
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APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLY
DESCRIPTION
B-1DESCRIPTION
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Figure B-2.Heater Power Supply, Interior
FRONT
SIDE
Figure B-3.Heater Power Supply Block Diagram
Table B-1.Specifications for Heater Power Supply
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B-2THEORY OF OPERATION
B-4HPS 3000 TROUBLESHOOTING
HPS 3000 TROUBLESHOOTING
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B-3OVERVIEW
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SYMPTOM
Figure B-4.HPS Troubleshooting Flowchart, #1
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Figure B-5.HPS Troubleshooting Flowchart, #2
Appendices B-7
Figure B-6.HPS Troubleshooting Flowchart, #3
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This section describes service and routine
SERVICE AND NORMAL MAINTENANCE
maintenance of the HPS 3000 Heater Power
Supply Field Module. Replacement parts re
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B-9DAUGHTER BOARD REPLACEMENT
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Figure B-7.Heater Power Supply, Exploded View
NOTE NOT ALL PARTS SHOWN ARE AVAILABLE
FOR PURCHASE SEPARATELY. FOR LIST OF
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REPLACEMENT PARTS
LEGEND FOR FIGURE B-7
FIGURE and INDEX NO
B-12Appendices
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SECTION INDEX
7-2Index
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Instruction Bulletin
2461 3333/5-00
WARRANTY
Serial No
World Class 3000 Probe Part No. ________________
Order No
HPS Part No
