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Emerson 3000 manual Instruction Bulletin, 1.Probe Installation Sheet 2 of

Models: 3000

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Figure 2-1. Probe Installation (Sheet 2 of 5)

	Instruction Bulletin
World Class 3000	106-300NE Rev. 3.4
World Class 3000	May 2000


	BOLT CIRCLE	7.50	7.48	7.48	MANUFACTUREDAREFLANGE*TOANSI, BOLTJISANDDIN,PATTERNSANDARE THESEFACED.FLATFLANGESARENOT RATED.PRESSURE
	BOLT CIRCLE	7.50	7.48	7.48			"D"DIMREMOVAL ENVELOPE
TABLEIV. FLANGE SIZE	FLANGE(8)HOLES DIAMETERDIAMETER	*9.00ANSI(153)0.75	*9.25(235)0.75JIS	*9.25(235)0.945DIN			"D"DIMREMOVAL ENVELOPE		14.5 (369)	7.00 (178) (145)			IVTABLESEE FLANGEFOR SIZES
										5.7

	"E"	31.1	(790)	67.1	(1704)	103.1	(2619)	139.1	(3533)
REMOVALIII.TABLE INSTALLATION/ NOMINALMEASUREMENTS	DIM"C" DIM "D"DIM							FT12					DIM"C"		THK0.06GASKETFURNISHED INHARDWAREPACKAGE (P/N3535B58G02ANSI)- (P/N3535B58G04JIS)- (P/N3535B58G06DIN)-
REMOVALIII.TABLE INSTALLATION/ NOMINALMEASUREMENTS	DIM"C" DIM "D"DIM	FT3		FT6		FT9		FT12		FLAME(WITH"E"DIM ARRESTOR)			DIM"C"
		45.3	(1151)	81.3	(2065)	117.3	(2980)	153.3	(3894)
		27	(686)	63	(1600)	99	(2515)	135	(3429)

CONNECTOR

CAL GAS

REF AND

ELECTRICAL CONNECTOR

CHECK VALVE FOR CAL GAS LINES

3.6 NOMINAL

21190008

INSULATE IF EXPOSED TO AMBIENT WEATHER CONDITIONS

SNUBBERDIFFUSION/ DUSTSEALASSEMBLY (P/N4843B38G02)	DIMENSIONS ARE IN INCHES WITH	MILLIMETERS IN PARENTHESES.
	NOTE:

2

Figure 2-1. Probe Installation (Sheet 2 of 5)

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-3

Image 15

Emerson 3000 manual Instruction Bulletin, 1.Probe Installation Sheet 2 of

Contents

Instruction Bulletin World ClassREAD THIS PAGE BEFORE PROCEEDING ESSENTIAL INSTRUCTIONSSummary HIGHLIGHTS OF CHANGESEffective October, 1995 Rev PageEffective February, 1998 Rev. PageSummary Added safety sheetsEffective May, 1997 Rev. PageSummary Page P-2TABLE OF CONTENTS World ClassInstruction Bulletin Instruction Bulletin LIST OF ILLUSTRATIONSInstruction Bulletin PREFACEDEFINITIONS NOTE TO USERSSAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUSInstruction Bulletin Instruction Bulletin 1-1COMPONENT CHECKLIST OF TYPICALSYSTEM PACKAGE CONTENTS SECTION DESCRIPTIONc.System Configuration d.FeaturesInstruction Bulletin e.Handling the Oxygen Analyzer Instruction BulletinInstruction Bulletin HEATER POWER SUPPLYPROBE HEAD WIRING Figure 1-3.Typical System WiringInstruction Bulletin SECTION INSTALLATIONBOTTOM VIEW Figure 2-1.Probe Installation Sheet 1 ofInstruction Bulletin 106-300NERev. 3.4 MayInstruction Bulletin Figure 2-1.Probe Installation Sheet 2 ofFigure 2-1.Probe Installation Sheet 3 of 2-4InstallationInstruction Bulletin CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCTINSTALLATION FOR MASONRY Instruction BulletinInstruction Bulletin Figure 2-1.Probe Installation Sheet 5 ofFigure 2-2.Orienting the Optional Vee Deflector c. Service RequiredFigure 2-3.Outline of Heater Power Supply Instruction BulletinInstruction Bulletin HEATER POWER SUPPLYPROBE HEAD WIRING 2-8InstallationInstruction Bulletin Figure 2-5.Heater Power Supply Wiring Connections2-2HEATER POWER SUPPLY INSTALLATION a.Mechanical InstallationFigure 2-6.Jumper Selection Label Instruction BulletinFigure 2-7.Jumpers on HPS Mother Board Instruction Bulletin2-12Installation World ClassInstruction Bulletin Instruction Bulletin SECTION SETUPInstruction Bulletin 3-3MODEL 218A ELECTRONICS SETUPb.Heater Set Point Adjustment Figure 3-3.Main PCB Model TC200 EPROM Replacement3-4MODEL TC200 VERITRIM ELECTRONICS SETUP a.EPROM Replacement3-5MODEL 132 DIGITAL ELECTRONICS SETUP Figure 3-4.Main PCB Model 132 EPROM ReplacementInstruction Bulletin Instruction Bulletin SECTION TROUBLESHOOTING4-2Troubleshooting World ClassInstruction Bulletin Instruction Bulletin SECTION RETURN OF MATERIALWorld Class Instruction Bulletin5-2Return of Material APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE SECTION APPENDICESInstruction Bulletin World Class APPENDIX AFigure A-1.Oxygen Analyzer Probe Exploded View DESCRIPTION World ClassAPPENDIX A, REV WORLD CLASS 3000 OXYGEN ANALYZER PROBEAppendix A Rev. 3.6 July World Classc.Snubber Diffusion Assembly A-2PROBE ASSEMBLY EXTERIORa.Cell and Flange Assembly b.Probe Tube Assemblyd.Cell - General A-3INNER PROBE ASSEMBLYFigure A-5.Inner Probe Assembly World ClassFigure A-6.Probe Junction Box A-5CABLE ASSEMBLYA-6PROBE OPTIONS a.Abrasive Shield Assembly World ClassWorld Class Figure A-7.Abrasive Shield Assemblyc.Flame Arrestor Diffusion Assembly Figure A-8.Ceramic Diffusion/Dust Seal Assemblyb.Ceramic Diffusion Assembly Figure A-10.Ceramic Diffusion Assemblye.Bypass Probe Options Figure A-12.Snubber Diffusion/Dust Seal Assemblyd.Snubber Diffusion/Dust Seal Assembly World ClassFigure A-13.Bypass Probe Option Sheet 1 of World ClassWorld Class Figure A-13.Bypass Probe Option Sheet 2 ofA-10Appendices DESCRIPTION World ClassGROUP CODESymptom PROBE TROUBLESHOOTINGA-8PROBE TROUBLESHOOTING a.Probe Faults Table A-2.Fault FindingWorld Class Table A-2.Fault Finding ContinuedSymptom FaultA-14Appendices World ClassAppendices A-15 World ClassA-9OVERVIEW SERVICE AND NORMAL MAINTENANCEA-11CELL REPLACEMENT World ClassWorld Class Figure A-16.Cell Wiring ConnectionFigure A-17.Removal of Optional Diffusor Figure A-18.Cell Replacement KitELEMENT REPLACEMENT World ClassWorld Class b. Replacement ProcedureFigure A-19.Probe Junction Box Mechanical A-13REPLACEMENT OF CONTACT ANDTHERMOCOUPLE ASSEMBLY World ClassFigure A-21.Heater, Strut, and Backplate Assembly Inner Probe AssemblyWorld Class Appendix A Rev. 3.6 July World ClassWorld Class a. Installation ProcedureFigure A-23.High Temperature - Corrosive World ClassEnvironment Kit Figure and REPLACEMENT PARTSTable A-3.Replacement Parts for Probe World ClassIndex No Table A-3.Replacement Parts for Probe ContinuedWorld Class Figure andB-1DESCRIPTION APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLYWorld Class DESCRIPTIONSIDE Figure B-2.Heater Power Supply, InteriorWorld Class FRONTB-2THEORY OF OPERATION Table B-1.Specifications for Heater Power SupplyFigure B-3.Heater Power Supply Block Diagram World ClassB-3OVERVIEW HPS 3000 TROUBLESHOOTINGB-4HPS 3000 TROUBLESHOOTING World ClassSYMPTOM Figure B-4.HPS Troubleshooting Flowchart, #1World Class World Class Figure B-5.HPS Troubleshooting Flowchart, #2Figure B-6.HPS Troubleshooting Flowchart, #3 World ClassAppendices B-7 Supply Field Module. Replacement parts re SERVICE AND NORMAL MAINTENANCEThis section describes service and routine maintenance of the HPS 3000 Heater PowerWorld Class B-9DAUGHTER BOARD REPLACEMENTFOR PURCHASE SEPARATELY. FOR LIST OF Figure B-7.Heater Power Supply, Exploded ViewWorld Class NOTE NOT ALL PARTS SHOWN ARE AVAILABLEFIGURE and INDEX NO REPLACEMENT PARTSWorld Class LEGEND FOR FIGURE B-7B-12Appendices World ClassSECTION INDEX World Class Instruction Bulletin7-2Index 2461 3333/5-00 WARRANTYHPS Part No World Class 3000 Probe Part No. ________________Serial No Order No