World Class
Instruction Bulletin
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING
HIGHLIGHTS OF CHANGES
Effective October, 1995 Rev
Page
Summary
Added safety sheets
Effective May, 1997 Rev. PageSummary
Page P-2
Effective February, 1998 Rev. PageSummary
World Class
TABLE OF CONTENTS
Instruction Bulletin
LIST OF ILLUSTRATIONS
Instruction Bulletin
PREFACE
DEFINITIONS
NOTE TO USERS
Instruction Bulletin
FOR THE WIRING AND INSTALLATION OF THIS APPARATUS
SAFETY INSTRUCTIONS
Instruction Bulletin
1-1COMPONENT CHECKLIST OF TYPICAL
SYSTEM PACKAGE CONTENTS
SECTION DESCRIPTION
Instruction Bulletin
d.Features
c.System Configuration
Instruction Bulletin
Instruction Bulletin
e.Handling the Oxygen Analyzer
HEATER POWER SUPPLY
PROBE HEAD WIRING
Figure 1-3.Typical System Wiring
Instruction Bulletin
SECTION INSTALLATION
Instruction Bulletin
Figure 2-1.Probe Installation Sheet 1 of
Instruction Bulletin
106-300NERev. 3.4 May
BOTTOM VIEW
Figure 2-1.Probe Installation Sheet 2 of
Instruction Bulletin
2-4Installation
Figure 2-1.Probe Installation Sheet 3 of
Instruction Bulletin
INSTALLATION FOR METAL WALL STACK OR DUCT
INSTALLATION FOR MASONRY
Instruction Bulletin
CONSTRUCTION
Figure 2-1.Probe Installation Sheet 5 of
Instruction Bulletin
c. Service Required
Figure 2-3.Outline of Heater Power Supply
Instruction Bulletin
Figure 2-2.Orienting the Optional Vee Deflector
HEATER POWER SUPPLY
PROBE HEAD WIRING
2-8Installation
Instruction Bulletin
Figure 2-5.Heater Power Supply Wiring Connections
2-2HEATER POWER SUPPLY INSTALLATION
a.Mechanical Installation
Instruction Bulletin
Instruction Bulletin
Figure 2-6.Jumper Selection Label
Instruction Bulletin
Figure 2-7.Jumpers on HPS Mother Board
World Class
2-12Installation
Instruction Bulletin
SECTION SETUP
Instruction Bulletin
3-3MODEL 218A ELECTRONICS SETUP
Instruction Bulletin
Figure 3-3.Main PCB Model TC200 EPROM Replacement
3-4MODEL TC200 VERITRIM ELECTRONICS SETUP
a.EPROM Replacement
b.Heater Set Point Adjustment
Figure 3-4.Main PCB Model 132 EPROM Replacement
3-5MODEL 132 DIGITAL ELECTRONICS SETUP
Instruction Bulletin
SECTION TROUBLESHOOTING
Instruction Bulletin
World Class
4-2Troubleshooting
Instruction Bulletin
SECTION RETURN OF MATERIAL
Instruction Bulletin
Instruction Bulletin
World Class
5-2Return of Material
SECTION APPENDICES
APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE
Instruction Bulletin
APPENDIX A
World Class
Figure A-1.Oxygen Analyzer Probe Exploded View
World Class
APPENDIX A, REV
WORLD CLASS 3000 OXYGEN ANALYZER PROBE
DESCRIPTION
World Class
Appendix A Rev. 3.6 July
A-2PROBE ASSEMBLY EXTERIOR
a.Cell and Flange Assembly
b.Probe Tube Assembly
c.Snubber Diffusion Assembly
A-3INNER PROBE ASSEMBLY
Figure A-5.Inner Probe Assembly
World Class
d.Cell - General
A-5CABLE ASSEMBLY
A-6PROBE OPTIONS a.Abrasive Shield Assembly
World Class
Figure A-6.Probe Junction Box
Figure A-7.Abrasive Shield Assembly
World Class
Figure A-8.Ceramic Diffusion/Dust Seal Assembly
b.Ceramic Diffusion Assembly
Figure A-10.Ceramic Diffusion Assembly
c.Flame Arrestor Diffusion Assembly
Figure A-12.Snubber Diffusion/Dust Seal Assembly
d.Snubber Diffusion/Dust Seal Assembly
World Class
e.Bypass Probe Options
World Class
Figure A-13.Bypass Probe Option Sheet 1 of
Figure A-13.Bypass Probe Option Sheet 2 of
World Class
A-10Appendices
World Class
GROUP
CODE
DESCRIPTION
PROBE TROUBLESHOOTING
A-8PROBE TROUBLESHOOTING a.Probe Faults
Table A-2.Fault Finding
Symptom
Table A-2.Fault Finding Continued
Symptom
Fault
World Class
World Class
A-14Appendices
World Class
Appendices A-15
SERVICE AND NORMAL MAINTENANCE
A-11CELL REPLACEMENT
World Class
A-9OVERVIEW
Figure A-16.Cell Wiring Connection
World Class
Figure A-18.Cell Replacement Kit
ELEMENT REPLACEMENT
World Class
Figure A-17.Removal of Optional Diffusor
b. Replacement Procedure
World Class
A-13REPLACEMENT OF CONTACT AND
THERMOCOUPLE ASSEMBLY
World Class
Figure A-19.Probe Junction Box Mechanical
Inner Probe Assembly
Figure A-21.Heater, Strut, and Backplate Assembly
World Class
World Class
Appendix A Rev. 3.6 July
a. Installation Procedure
World Class
World Class
Figure A-23.High Temperature - Corrosive
Environment Kit
REPLACEMENT PARTS
Table A-3.Replacement Parts for Probe
World Class
Figure and
Table A-3.Replacement Parts for Probe Continued
World Class
Figure and
Index No
APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLY
World Class
DESCRIPTION
B-1DESCRIPTION
Figure B-2.Heater Power Supply, Interior
World Class
FRONT
SIDE
Table B-1.Specifications for Heater Power Supply
Figure B-3.Heater Power Supply Block Diagram
World Class
B-2THEORY OF OPERATION
HPS 3000 TROUBLESHOOTING
B-4HPS 3000 TROUBLESHOOTING
World Class
B-3OVERVIEW
Figure B-4.HPS Troubleshooting Flowchart, #1
SYMPTOM
World Class
Figure B-5.HPS Troubleshooting Flowchart, #2
World Class
World Class
Figure B-6.HPS Troubleshooting Flowchart, #3
Appendices B-7
SERVICE AND NORMAL MAINTENANCE
This section describes service and routine
maintenance of the HPS 3000 Heater Power
Supply Field Module. Replacement parts re
B-9DAUGHTER BOARD REPLACEMENT
World Class
Figure B-7.Heater Power Supply, Exploded View
World Class
NOTE NOT ALL PARTS SHOWN ARE AVAILABLE
FOR PURCHASE SEPARATELY. FOR LIST OF
REPLACEMENT PARTS
World Class
LEGEND FOR FIGURE B-7
FIGURE and INDEX NO
World Class
B-12Appendices
SECTION INDEX
Instruction Bulletin
World Class
7-2Index
WARRANTY
2461 3333/5-00
World Class 3000 Probe Part No. ________________
Serial No
Order No
HPS Part No
