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Emerson 3000 manual Section Appendices, Instruction Bulletin

Models: 3000

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World Class 3000

Instruction Bulletin

106-300NE Rev. 3.4 May 2000

SECTION 6

APPENDICES

APPENDIX A. WORLD CLASS 3000 OXYGEN ANALYZER (PROBE)

APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices 6-1

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Emerson 3000 manual Section Appendices, Instruction Bulletin, Appendix B. Hps Heater Power Supply Field Module

Contents

Instruction Bulletin World ClassREAD THIS PAGE BEFORE PROCEEDING ESSENTIAL INSTRUCTIONSEffective October, 1995 Rev HIGHLIGHTS OF CHANGESPage SummaryEffective May, 1997 Rev. PageSummary Added safety sheetsPage P-2 Effective February, 1998 Rev. PageSummaryTABLE OF CONTENTS World ClassInstruction Bulletin Instruction Bulletin LIST OF ILLUSTRATIONSDEFINITIONS PREFACENOTE TO USERS Instruction BulletinSAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUSInstruction Bulletin SYSTEM PACKAGE CONTENTS 1-1COMPONENT CHECKLIST OF TYPICALSECTION DESCRIPTION Instruction Bulletinc.System Configuration d.FeaturesInstruction Bulletin e.Handling the Oxygen Analyzer Instruction BulletinPROBE HEAD WIRING HEATER POWER SUPPLYFigure 1-3.Typical System Wiring Instruction BulletinInstruction Bulletin SECTION INSTALLATIONInstruction Bulletin Figure 2-1.Probe Installation Sheet 1 of106-300NERev. 3.4 May BOTTOM VIEWInstruction Bulletin Figure 2-1.Probe Installation Sheet 2 ofFigure 2-1.Probe Installation Sheet 3 of 2-4InstallationInstruction Bulletin INSTALLATION FOR MASONRY INSTALLATION FOR METAL WALL STACK OR DUCTInstruction Bulletin CONSTRUCTIONInstruction Bulletin Figure 2-1.Probe Installation Sheet 5 ofFigure 2-3.Outline of Heater Power Supply c. Service RequiredInstruction Bulletin Figure 2-2.Orienting the Optional Vee DeflectorPROBE HEAD WIRING HEATER POWER SUPPLY2-8Installation Instruction Bulletin2-2HEATER POWER SUPPLY INSTALLATION Figure 2-5.Heater Power Supply Wiring Connectionsa.Mechanical Installation Instruction BulletinFigure 2-6.Jumper Selection Label Instruction BulletinFigure 2-7.Jumpers on HPS Mother Board Instruction Bulletin2-12Installation World ClassInstruction Bulletin Instruction Bulletin SECTION SETUPInstruction Bulletin 3-3MODEL 218A ELECTRONICS SETUP3-4MODEL TC200 VERITRIM ELECTRONICS SETUP Figure 3-3.Main PCB Model TC200 EPROM Replacementa.EPROM Replacement b.Heater Set Point Adjustment3-5MODEL 132 DIGITAL ELECTRONICS SETUP Figure 3-4.Main PCB Model 132 EPROM ReplacementInstruction Bulletin Instruction Bulletin SECTION TROUBLESHOOTING4-2Troubleshooting World ClassInstruction Bulletin Instruction Bulletin SECTION RETURN OF MATERIALWorld Class Instruction Bulletin5-2Return of Material APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE SECTION APPENDICESInstruction Bulletin World Class APPENDIX AFigure A-1.Oxygen Analyzer Probe Exploded View APPENDIX A, REV World ClassWORLD CLASS 3000 OXYGEN ANALYZER PROBE DESCRIPTIONAppendix A Rev. 3.6 July World Classa.Cell and Flange Assembly A-2PROBE ASSEMBLY EXTERIORb.Probe Tube Assembly c.Snubber Diffusion AssemblyFigure A-5.Inner Probe Assembly A-3INNER PROBE ASSEMBLYWorld Class d.Cell - GeneralA-6PROBE OPTIONS a.Abrasive Shield Assembly A-5CABLE ASSEMBLYWorld Class Figure A-6.Probe Junction BoxWorld Class Figure A-7.Abrasive Shield Assemblyb.Ceramic Diffusion Assembly Figure A-8.Ceramic Diffusion/Dust Seal AssemblyFigure A-10.Ceramic Diffusion Assembly c.Flame Arrestor Diffusion Assemblyd.Snubber Diffusion/Dust Seal Assembly Figure A-12.Snubber Diffusion/Dust Seal AssemblyWorld Class e.Bypass Probe OptionsFigure A-13.Bypass Probe Option Sheet 1 of World ClassWorld Class Figure A-13.Bypass Probe Option Sheet 2 ofA-10Appendices GROUP World ClassCODE DESCRIPTIONA-8PROBE TROUBLESHOOTING a.Probe Faults PROBE TROUBLESHOOTINGTable A-2.Fault Finding SymptomSymptom Table A-2.Fault Finding ContinuedFault World ClassA-14Appendices World ClassAppendices A-15 World ClassA-11CELL REPLACEMENT SERVICE AND NORMAL MAINTENANCEWorld Class A-9OVERVIEWWorld Class Figure A-16.Cell Wiring ConnectionELEMENT REPLACEMENT Figure A-18.Cell Replacement KitWorld Class Figure A-17.Removal of Optional DiffusorWorld Class b. Replacement ProcedureTHERMOCOUPLE ASSEMBLY A-13REPLACEMENT OF CONTACT ANDWorld Class Figure A-19.Probe Junction Box MechanicalFigure A-21.Heater, Strut, and Backplate Assembly Inner Probe AssemblyWorld Class Appendix A Rev. 3.6 July World ClassWorld Class a. Installation ProcedureFigure A-23.High Temperature - Corrosive World ClassEnvironment Kit Table A-3.Replacement Parts for Probe REPLACEMENT PARTSWorld Class Figure andWorld Class Table A-3.Replacement Parts for Probe ContinuedFigure and Index NoWorld Class APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLYDESCRIPTION B-1DESCRIPTIONWorld Class Figure B-2.Heater Power Supply, InteriorFRONT SIDEFigure B-3.Heater Power Supply Block Diagram Table B-1.Specifications for Heater Power SupplyWorld Class B-2THEORY OF OPERATIONB-4HPS 3000 TROUBLESHOOTING HPS 3000 TROUBLESHOOTINGWorld Class B-3OVERVIEWSYMPTOM Figure B-4.HPS Troubleshooting Flowchart, #1World Class World Class Figure B-5.HPS Troubleshooting Flowchart, #2Figure B-6.HPS Troubleshooting Flowchart, #3 World ClassAppendices B-7 This section describes service and routine SERVICE AND NORMAL MAINTENANCEmaintenance of the HPS 3000 Heater Power Supply Field Module. Replacement parts reWorld Class B-9DAUGHTER BOARD REPLACEMENTWorld Class Figure B-7.Heater Power Supply, Exploded ViewNOTE NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR LIST OFWorld Class REPLACEMENT PARTSLEGEND FOR FIGURE B-7 FIGURE and INDEX NOB-12Appendices World ClassSECTION INDEX World Class Instruction Bulletin7-2Index 2461 3333/5-00 WARRANTYSerial No World Class 3000 Probe Part No. ________________Order No HPS Part No