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Emerson 3000 manual Section Troubleshooting, Instruction Bulletin

Models: 3000

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SECTION 4

World Class 3000

Instruction Bulletin

106-300NE Rev. 3.4 May 2000

SECTION 4

TROUBLESHOOTING

4-1 OVERVIEW

b. HPS 3000 Heater Power Supply

Troubleshooting for the oxygen analyzer system is broken down to the main component level. Faults within the probe or heater power supply may cause symptoms which overlap.

Install all protective equipment covers and safety ground leads after trouble- shooting. Failure to replace covers and ground leads could result in seri- ous injury or death.

4-2 SYSTEM TROUBLESHOOTING

Troubleshooting of individual components within the oxygen analyzer system are contained in the following.

a.World Class 3000 Probe

Troubleshooting information for the World Class 3000 Probe is contained in Appendix A, Probe Troubleshooting.

Troubleshooting information for the HPS 3000 Heater Power Supply is contained in Appendix B, HPS 3000 Troubleshooting.

c. Model 218 and 225 (Analog)

	Electronics Package
	Troubleshooting information for the Model
	218 and 225 Electronics Package is con-	4
	tained in IB-106-101.	4
	tained in IB-106-101.

d.Model 218A Electronics Package

Troubleshooting information for the Model 218 Electronics Package is contained in IB- 106-101A.

e.TC200 Veritrim Electronics Package

Troubleshooting information for the TC200 VeriTrim Electronics Package is contained in IB-107-020.

f.Model 132 Digital Electronics Package

Troubleshooting information for the Model 132 Electronics Package is contained in IB 106-106A.

Rosemount Analytical Inc. A Division of Emerson Process Management

Troubleshooting 4-1

Image 29

Emerson 3000 manual Section Troubleshooting, Instruction Bulletin

Contents

Instruction Bulletin World ClassREAD THIS PAGE BEFORE PROCEEDING ESSENTIAL INSTRUCTIONSEffective October, 1995 Rev HIGHLIGHTS OF CHANGESPage SummaryEffective May, 1997 Rev. PageSummary Added safety sheetsPage P-2 Effective February, 1998 Rev. PageSummaryInstruction Bulletin TABLE OF CONTENTSWorld Class Instruction Bulletin LIST OF ILLUSTRATIONSDEFINITIONS PREFACENOTE TO USERS Instruction BulletinInstruction Bulletin SAFETY INSTRUCTIONSFOR THE WIRING AND INSTALLATION OF THIS APPARATUS SYSTEM PACKAGE CONTENTS 1-1COMPONENT CHECKLIST OF TYPICALSECTION DESCRIPTION Instruction BulletinInstruction Bulletin c.System Configurationd.Features e.Handling the Oxygen Analyzer Instruction BulletinPROBE HEAD WIRING HEATER POWER SUPPLYFigure 1-3.Typical System Wiring Instruction BulletinInstruction Bulletin SECTION INSTALLATIONInstruction Bulletin Figure 2-1.Probe Installation Sheet 1 of106-300NERev. 3.4 May BOTTOM VIEWInstruction Bulletin Figure 2-1.Probe Installation Sheet 2 ofInstruction Bulletin Figure 2-1.Probe Installation Sheet 3 of2-4Installation INSTALLATION FOR MASONRY INSTALLATION FOR METAL WALL STACK OR DUCTInstruction Bulletin CONSTRUCTIONInstruction Bulletin Figure 2-1.Probe Installation Sheet 5 ofFigure 2-3.Outline of Heater Power Supply c. Service RequiredInstruction Bulletin Figure 2-2.Orienting the Optional Vee DeflectorPROBE HEAD WIRING HEATER POWER SUPPLY2-8Installation Instruction Bulletin2-2HEATER POWER SUPPLY INSTALLATION Figure 2-5.Heater Power Supply Wiring Connectionsa.Mechanical Installation Instruction BulletinFigure 2-6.Jumper Selection Label Instruction BulletinFigure 2-7.Jumpers on HPS Mother Board Instruction BulletinInstruction Bulletin 2-12InstallationWorld Class Instruction Bulletin SECTION SETUPInstruction Bulletin 3-3MODEL 218A ELECTRONICS SETUP3-4MODEL TC200 VERITRIM ELECTRONICS SETUP Figure 3-3.Main PCB Model TC200 EPROM Replacementa.EPROM Replacement b.Heater Set Point AdjustmentInstruction Bulletin 3-5MODEL 132 DIGITAL ELECTRONICS SETUPFigure 3-4.Main PCB Model 132 EPROM Replacement Instruction Bulletin SECTION TROUBLESHOOTINGInstruction Bulletin 4-2TroubleshootingWorld Class Instruction Bulletin SECTION RETURN OF MATERIAL5-2Return of Material World ClassInstruction Bulletin Instruction Bulletin APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULESECTION APPENDICES Figure A-1.Oxygen Analyzer Probe Exploded View World ClassAPPENDIX A APPENDIX A, REV World ClassWORLD CLASS 3000 OXYGEN ANALYZER PROBE DESCRIPTIONAppendix A Rev. 3.6 July World Classa.Cell and Flange Assembly A-2PROBE ASSEMBLY EXTERIORb.Probe Tube Assembly c.Snubber Diffusion AssemblyFigure A-5.Inner Probe Assembly A-3INNER PROBE ASSEMBLYWorld Class d.Cell - GeneralA-6PROBE OPTIONS a.Abrasive Shield Assembly A-5CABLE ASSEMBLYWorld Class Figure A-6.Probe Junction BoxWorld Class Figure A-7.Abrasive Shield Assemblyb.Ceramic Diffusion Assembly Figure A-8.Ceramic Diffusion/Dust Seal AssemblyFigure A-10.Ceramic Diffusion Assembly c.Flame Arrestor Diffusion Assemblyd.Snubber Diffusion/Dust Seal Assembly Figure A-12.Snubber Diffusion/Dust Seal AssemblyWorld Class e.Bypass Probe OptionsFigure A-13.Bypass Probe Option Sheet 1 of World ClassA-10Appendices World ClassFigure A-13.Bypass Probe Option Sheet 2 of GROUP World ClassCODE DESCRIPTIONA-8PROBE TROUBLESHOOTING a.Probe Faults PROBE TROUBLESHOOTINGTable A-2.Fault Finding SymptomSymptom Table A-2.Fault Finding ContinuedFault World ClassA-14Appendices World ClassAppendices A-15 World ClassA-11CELL REPLACEMENT SERVICE AND NORMAL MAINTENANCEWorld Class A-9OVERVIEWWorld Class Figure A-16.Cell Wiring ConnectionELEMENT REPLACEMENT Figure A-18.Cell Replacement KitWorld Class Figure A-17.Removal of Optional DiffusorWorld Class b. Replacement ProcedureTHERMOCOUPLE ASSEMBLY A-13REPLACEMENT OF CONTACT ANDWorld Class Figure A-19.Probe Junction Box MechanicalWorld Class Figure A-21.Heater, Strut, and Backplate AssemblyInner Probe Assembly Appendix A Rev. 3.6 July World ClassWorld Class a. Installation ProcedureEnvironment Kit Figure A-23.High Temperature - CorrosiveWorld Class Table A-3.Replacement Parts for Probe REPLACEMENT PARTSWorld Class Figure andWorld Class Table A-3.Replacement Parts for Probe ContinuedFigure and Index NoWorld Class APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLYDESCRIPTION B-1DESCRIPTIONWorld Class Figure B-2.Heater Power Supply, InteriorFRONT SIDEFigure B-3.Heater Power Supply Block Diagram Table B-1.Specifications for Heater Power SupplyWorld Class B-2THEORY OF OPERATIONB-4HPS 3000 TROUBLESHOOTING HPS 3000 TROUBLESHOOTINGWorld Class B-3OVERVIEWWorld Class SYMPTOMFigure B-4.HPS Troubleshooting Flowchart, #1 World Class Figure B-5.HPS Troubleshooting Flowchart, #2Appendices B-7 Figure B-6.HPS Troubleshooting Flowchart, #3World Class This section describes service and routine SERVICE AND NORMAL MAINTENANCEmaintenance of the HPS 3000 Heater Power Supply Field Module. Replacement parts reWorld Class B-9DAUGHTER BOARD REPLACEMENTWorld Class Figure B-7.Heater Power Supply, Exploded ViewNOTE NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR LIST OFWorld Class REPLACEMENT PARTSLEGEND FOR FIGURE B-7 FIGURE and INDEX NOB-12Appendices World ClassSECTION INDEX 7-2Index World ClassInstruction Bulletin 2461 3333/5-00 WARRANTYSerial No World Class 3000 Probe Part No. ________________Order No HPS Part No