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Emerson World Class, Appendix A, Rev, WORLD CLASS 3000 OXYGEN ANALYZER PROBE, Description

Models: 3000

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World Class 3000

Instruction Manual

Appendix A Rev. 3.6
July 1998	A
	A

APPENDIX A, REV. 3.6

WORLD CLASS 3000 OXYGEN ANALYZER (PROBE)

DESCRIPTION

Read the “Safety instructions for the wiring and installation of this appara- tus” at the front of this Instruction Bulletin. Failure to follow the safety instructions could result in serious injury or death.

A-1 OXYGEN ANALYZER (PROBE) - GENERAL

The Oxygen Analyzer (Probe), Figure A-1,con- sists of three component groups: probe exterior, inner probe, and probe junction box, Figure A-2.

PROBE EXTERIOR

(SENSING CELL INSTALLED)

PROBE

INTERIOR

PROBE

JUNCTION

BOX

21240006

Figure A-2. Main Probe Components

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices A-1

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Emerson manual World Class, Appendix A, Rev, WORLD CLASS 3000 OXYGEN ANALYZER PROBE, Description

Contents

Instruction Bulletin World ClassREAD THIS PAGE BEFORE PROCEEDING ESSENTIAL INSTRUCTIONSSummary HIGHLIGHTS OF CHANGESEffective October, 1995 Rev PageEffective February, 1998 Rev. PageSummary Added safety sheetsEffective May, 1997 Rev. PageSummary Page P-2Instruction Bulletin TABLE OF CONTENTSWorld Class Instruction Bulletin LIST OF ILLUSTRATIONSInstruction Bulletin PREFACEDEFINITIONS NOTE TO USERSInstruction Bulletin SAFETY INSTRUCTIONSFOR THE WIRING AND INSTALLATION OF THIS APPARATUS Instruction Bulletin 1-1COMPONENT CHECKLIST OF TYPICALSYSTEM PACKAGE CONTENTS SECTION DESCRIPTIONInstruction Bulletin c.System Configurationd.Features e.Handling the Oxygen Analyzer Instruction BulletinInstruction Bulletin HEATER POWER SUPPLYPROBE HEAD WIRING Figure 1-3.Typical System WiringInstruction Bulletin SECTION INSTALLATIONBOTTOM VIEW Figure 2-1.Probe Installation Sheet 1 ofInstruction Bulletin 106-300NERev. 3.4 MayInstruction Bulletin Figure 2-1.Probe Installation Sheet 2 ofInstruction Bulletin Figure 2-1.Probe Installation Sheet 3 of2-4Installation CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCTINSTALLATION FOR MASONRY Instruction BulletinInstruction Bulletin Figure 2-1.Probe Installation Sheet 5 ofFigure 2-2.Orienting the Optional Vee Deflector c. Service RequiredFigure 2-3.Outline of Heater Power Supply Instruction BulletinInstruction Bulletin HEATER POWER SUPPLYPROBE HEAD WIRING 2-8InstallationInstruction Bulletin Figure 2-5.Heater Power Supply Wiring Connections2-2HEATER POWER SUPPLY INSTALLATION a.Mechanical InstallationFigure 2-6.Jumper Selection Label Instruction BulletinFigure 2-7.Jumpers on HPS Mother Board Instruction BulletinInstruction Bulletin 2-12InstallationWorld Class Instruction Bulletin SECTION SETUPInstruction Bulletin 3-3MODEL 218A ELECTRONICS SETUPb.Heater Set Point Adjustment Figure 3-3.Main PCB Model TC200 EPROM Replacement3-4MODEL TC200 VERITRIM ELECTRONICS SETUP a.EPROM ReplacementInstruction Bulletin 3-5MODEL 132 DIGITAL ELECTRONICS SETUPFigure 3-4.Main PCB Model 132 EPROM Replacement Instruction Bulletin SECTION TROUBLESHOOTINGInstruction Bulletin 4-2TroubleshootingWorld Class Instruction Bulletin SECTION RETURN OF MATERIAL5-2Return of Material World ClassInstruction Bulletin Instruction Bulletin APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULESECTION APPENDICES Figure A-1.Oxygen Analyzer Probe Exploded View World ClassAPPENDIX A DESCRIPTION World ClassAPPENDIX A, REV WORLD CLASS 3000 OXYGEN ANALYZER PROBEAppendix A Rev. 3.6 July World Classc.Snubber Diffusion Assembly A-2PROBE ASSEMBLY EXTERIORa.Cell and Flange Assembly b.Probe Tube Assemblyd.Cell - General A-3INNER PROBE ASSEMBLYFigure A-5.Inner Probe Assembly World ClassFigure A-6.Probe Junction Box A-5CABLE ASSEMBLYA-6PROBE OPTIONS a.Abrasive Shield Assembly World ClassWorld Class Figure A-7.Abrasive Shield Assemblyc.Flame Arrestor Diffusion Assembly Figure A-8.Ceramic Diffusion/Dust Seal Assemblyb.Ceramic Diffusion Assembly Figure A-10.Ceramic Diffusion Assemblye.Bypass Probe Options Figure A-12.Snubber Diffusion/Dust Seal Assemblyd.Snubber Diffusion/Dust Seal Assembly World ClassFigure A-13.Bypass Probe Option Sheet 1 of World ClassA-10Appendices World ClassFigure A-13.Bypass Probe Option Sheet 2 of DESCRIPTION World ClassGROUP CODESymptom PROBE TROUBLESHOOTINGA-8PROBE TROUBLESHOOTING a.Probe Faults Table A-2.Fault FindingWorld Class Table A-2.Fault Finding ContinuedSymptom FaultA-14Appendices World ClassAppendices A-15 World ClassA-9OVERVIEW SERVICE AND NORMAL MAINTENANCEA-11CELL REPLACEMENT World ClassWorld Class Figure A-16.Cell Wiring ConnectionFigure A-17.Removal of Optional Diffusor Figure A-18.Cell Replacement KitELEMENT REPLACEMENT World ClassWorld Class b. Replacement ProcedureFigure A-19.Probe Junction Box Mechanical A-13REPLACEMENT OF CONTACT ANDTHERMOCOUPLE ASSEMBLY World ClassWorld Class Figure A-21.Heater, Strut, and Backplate AssemblyInner Probe Assembly Appendix A Rev. 3.6 July World ClassWorld Class a. Installation ProcedureEnvironment Kit Figure A-23.High Temperature - CorrosiveWorld Class Figure and REPLACEMENT PARTSTable A-3.Replacement Parts for Probe World ClassIndex No Table A-3.Replacement Parts for Probe ContinuedWorld Class Figure andB-1DESCRIPTION APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLYWorld Class DESCRIPTIONSIDE Figure B-2.Heater Power Supply, InteriorWorld Class FRONTB-2THEORY OF OPERATION Table B-1.Specifications for Heater Power SupplyFigure B-3.Heater Power Supply Block Diagram World ClassB-3OVERVIEW HPS 3000 TROUBLESHOOTINGB-4HPS 3000 TROUBLESHOOTING World ClassWorld Class SYMPTOMFigure B-4.HPS Troubleshooting Flowchart, #1 World Class Figure B-5.HPS Troubleshooting Flowchart, #2Appendices B-7 Figure B-6.HPS Troubleshooting Flowchart, #3World Class Supply Field Module. Replacement parts re SERVICE AND NORMAL MAINTENANCEThis section describes service and routine maintenance of the HPS 3000 Heater PowerWorld Class B-9DAUGHTER BOARD REPLACEMENTFOR PURCHASE SEPARATELY. FOR LIST OF Figure B-7.Heater Power Supply, Exploded ViewWorld Class NOTE NOT ALL PARTS SHOWN ARE AVAILABLEFIGURE and INDEX NO REPLACEMENT PARTSWorld Class LEGEND FOR FIGURE B-7B-12Appendices World ClassSECTION INDEX 7-2Index World ClassInstruction Bulletin 2461 3333/5-00 WARRANTYHPS Part No World Class 3000 Probe Part No. ________________Serial No Order No