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Emerson 3000 manual World Class, Figure A-7.Abrasive Shield Assembly

Models: 3000

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Instruction Manual

Appendix A Rev. 3.6 July 1998

World Class 3000

15o

3.584

3.554 90o

ON INSIDE BREAK

FOR SMOOTH

ROUNDED EDGE ON

BOTH ENDS

.45 MIN

OF CHAMFER

.187

125

6.00

SKIN CUT FACE FOR 90o

VIEW A

0.75 THRU 4 PLS,

EQ SP ON 4.75 B.C.

NOTES: 1 WELD ON BOTH SIDES WITH EXPANDING

CHILL BLOCK.

2BEFORE WELDING, BUTT ITEM 2 OR 4 WITH ITEM 1 AS SHOWN.

16860033

.187	1
.187
.187	B

VIEW B

22.5o

.745.755 DIA ON A 7.50 DIA B.C. (REF)

Figure A-7. Abrasive Shield Assembly

NOTE

In highly abrasive applications, rotate the shield 90 degrees at normal

service intervals to present a new wear surface to the abrasive flow stream.

A-6 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

Page 40

Image 40

Emerson 3000 manual World Class, Figure A-7.Abrasive Shield Assembly

Contents

World Class Instruction BulletinESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDINGHIGHLIGHTS OF CHANGES Effective October, 1995 RevPage SummaryAdded safety sheets Effective May, 1997 Rev. PageSummaryPage P-2 Effective February, 1998 Rev. PageSummaryWorld Class TABLE OF CONTENTSInstruction Bulletin LIST OF ILLUSTRATIONS Instruction BulletinPREFACE DEFINITIONSNOTE TO USERS Instruction BulletinFOR THE WIRING AND INSTALLATION OF THIS APPARATUS SAFETY INSTRUCTIONSInstruction Bulletin 1-1COMPONENT CHECKLIST OF TYPICAL SYSTEM PACKAGE CONTENTSSECTION DESCRIPTION Instruction Bulletind.Features c.System ConfigurationInstruction Bulletin Instruction Bulletin e.Handling the Oxygen AnalyzerHEATER POWER SUPPLY PROBE HEAD WIRINGFigure 1-3.Typical System Wiring Instruction BulletinSECTION INSTALLATION Instruction BulletinFigure 2-1.Probe Installation Sheet 1 of Instruction Bulletin106-300NERev. 3.4 May BOTTOM VIEWFigure 2-1.Probe Installation Sheet 2 of Instruction Bulletin2-4Installation Figure 2-1.Probe Installation Sheet 3 ofInstruction Bulletin INSTALLATION FOR METAL WALL STACK OR DUCT INSTALLATION FOR MASONRYInstruction Bulletin CONSTRUCTIONFigure 2-1.Probe Installation Sheet 5 of Instruction Bulletinc. Service Required Figure 2-3.Outline of Heater Power SupplyInstruction Bulletin Figure 2-2.Orienting the Optional Vee DeflectorHEATER POWER SUPPLY PROBE HEAD WIRING2-8Installation Instruction BulletinFigure 2-5.Heater Power Supply Wiring Connections 2-2HEATER POWER SUPPLY INSTALLATIONa.Mechanical Installation Instruction BulletinInstruction Bulletin Figure 2-6.Jumper Selection LabelInstruction Bulletin Figure 2-7.Jumpers on HPS Mother BoardWorld Class 2-12InstallationInstruction Bulletin SECTION SETUP Instruction Bulletin3-3MODEL 218A ELECTRONICS SETUP Instruction BulletinFigure 3-3.Main PCB Model TC200 EPROM Replacement 3-4MODEL TC200 VERITRIM ELECTRONICS SETUPa.EPROM Replacement b.Heater Set Point AdjustmentFigure 3-4.Main PCB Model 132 EPROM Replacement 3-5MODEL 132 DIGITAL ELECTRONICS SETUPInstruction Bulletin SECTION TROUBLESHOOTING Instruction BulletinWorld Class 4-2TroubleshootingInstruction Bulletin SECTION RETURN OF MATERIAL Instruction BulletinInstruction Bulletin World Class5-2Return of Material SECTION APPENDICES APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULEInstruction Bulletin APPENDIX A World ClassFigure A-1.Oxygen Analyzer Probe Exploded View World Class APPENDIX A, REVWORLD CLASS 3000 OXYGEN ANALYZER PROBE DESCRIPTIONWorld Class Appendix A Rev. 3.6 JulyA-2PROBE ASSEMBLY EXTERIOR a.Cell and Flange Assemblyb.Probe Tube Assembly c.Snubber Diffusion AssemblyA-3INNER PROBE ASSEMBLY Figure A-5.Inner Probe AssemblyWorld Class d.Cell - GeneralA-5CABLE ASSEMBLY A-6PROBE OPTIONS a.Abrasive Shield AssemblyWorld Class Figure A-6.Probe Junction BoxFigure A-7.Abrasive Shield Assembly World ClassFigure A-8.Ceramic Diffusion/Dust Seal Assembly b.Ceramic Diffusion AssemblyFigure A-10.Ceramic Diffusion Assembly c.Flame Arrestor Diffusion AssemblyFigure A-12.Snubber Diffusion/Dust Seal Assembly d.Snubber Diffusion/Dust Seal AssemblyWorld Class e.Bypass Probe OptionsWorld Class Figure A-13.Bypass Probe Option Sheet 1 ofFigure A-13.Bypass Probe Option Sheet 2 of World ClassA-10Appendices World Class GROUPCODE DESCRIPTIONPROBE TROUBLESHOOTING A-8PROBE TROUBLESHOOTING a.Probe FaultsTable A-2.Fault Finding SymptomTable A-2.Fault Finding Continued SymptomFault World ClassWorld Class A-14AppendicesWorld Class Appendices A-15SERVICE AND NORMAL MAINTENANCE A-11CELL REPLACEMENTWorld Class A-9OVERVIEWFigure A-16.Cell Wiring Connection World ClassFigure A-18.Cell Replacement Kit ELEMENT REPLACEMENTWorld Class Figure A-17.Removal of Optional Diffusorb. Replacement Procedure World ClassA-13REPLACEMENT OF CONTACT AND THERMOCOUPLE ASSEMBLYWorld Class Figure A-19.Probe Junction Box MechanicalInner Probe Assembly Figure A-21.Heater, Strut, and Backplate AssemblyWorld Class World Class Appendix A Rev. 3.6 Julya. Installation Procedure World ClassWorld Class Figure A-23.High Temperature - CorrosiveEnvironment Kit REPLACEMENT PARTS Table A-3.Replacement Parts for ProbeWorld Class Figure andTable A-3.Replacement Parts for Probe Continued World ClassFigure and Index NoAPPENDIX B, REV. HPS 3000 HEATER POWER SUPPLY World ClassDESCRIPTION B-1DESCRIPTIONFigure B-2.Heater Power Supply, Interior World ClassFRONT SIDETable B-1.Specifications for Heater Power Supply Figure B-3.Heater Power Supply Block DiagramWorld Class B-2THEORY OF OPERATIONHPS 3000 TROUBLESHOOTING B-4HPS 3000 TROUBLESHOOTINGWorld Class B-3OVERVIEWFigure B-4.HPS Troubleshooting Flowchart, #1 SYMPTOMWorld Class Figure B-5.HPS Troubleshooting Flowchart, #2 World ClassWorld Class Figure B-6.HPS Troubleshooting Flowchart, #3Appendices B-7 SERVICE AND NORMAL MAINTENANCE This section describes service and routinemaintenance of the HPS 3000 Heater Power Supply Field Module. Replacement parts reB-9DAUGHTER BOARD REPLACEMENT World ClassFigure B-7.Heater Power Supply, Exploded View World ClassNOTE NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR LIST OFREPLACEMENT PARTS World ClassLEGEND FOR FIGURE B-7 FIGURE and INDEX NOWorld Class B-12AppendicesSECTION INDEX Instruction Bulletin World Class7-2Index WARRANTY 2461 3333/5-00World Class 3000 Probe Part No. ________________ Serial NoOrder No HPS Part No