Instruction Bulletin
World Class
READ THIS PAGE BEFORE PROCEEDING
ESSENTIAL INSTRUCTIONS
Summary
HIGHLIGHTS OF CHANGES
Effective October, 1995 Rev
Page
Effective February, 1998 Rev. PageSummary
Added safety sheets
Effective May, 1997 Rev. PageSummary
Page P-2
TABLE OF CONTENTS
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Instruction Bulletin
Instruction Bulletin
LIST OF ILLUSTRATIONS
Instruction Bulletin
PREFACE
DEFINITIONS
NOTE TO USERS
SAFETY INSTRUCTIONS
FOR THE WIRING AND INSTALLATION OF THIS APPARATUS
Instruction Bulletin
Instruction Bulletin
1-1COMPONENT CHECKLIST OF TYPICAL
SYSTEM PACKAGE CONTENTS
SECTION DESCRIPTION
c.System Configuration
d.Features
Instruction Bulletin
e.Handling the Oxygen Analyzer
Instruction Bulletin
Instruction Bulletin
HEATER POWER SUPPLY
PROBE HEAD WIRING
Figure 1-3.Typical System Wiring
Instruction Bulletin
SECTION INSTALLATION
BOTTOM VIEW
Figure 2-1.Probe Installation Sheet 1 of
Instruction Bulletin
106-300NERev. 3.4 May
Instruction Bulletin
Figure 2-1.Probe Installation Sheet 2 of
Figure 2-1.Probe Installation Sheet 3 of
2-4Installation
Instruction Bulletin
CONSTRUCTION
INSTALLATION FOR METAL WALL STACK OR DUCT
INSTALLATION FOR MASONRY
Instruction Bulletin
Instruction Bulletin
Figure 2-1.Probe Installation Sheet 5 of
Figure 2-2.Orienting the Optional Vee Deflector
c. Service Required
Figure 2-3.Outline of Heater Power Supply
Instruction Bulletin
Instruction Bulletin
HEATER POWER SUPPLY
PROBE HEAD WIRING
2-8Installation
Instruction Bulletin
Figure 2-5.Heater Power Supply Wiring Connections
2-2HEATER POWER SUPPLY INSTALLATION
a.Mechanical Installation
Figure 2-6.Jumper Selection Label
Instruction Bulletin
Figure 2-7.Jumpers on HPS Mother Board
Instruction Bulletin
2-12Installation
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Instruction Bulletin
Instruction Bulletin
SECTION SETUP
Instruction Bulletin
3-3MODEL 218A ELECTRONICS SETUP
b.Heater Set Point Adjustment
Figure 3-3.Main PCB Model TC200 EPROM Replacement
3-4MODEL TC200 VERITRIM ELECTRONICS SETUP
a.EPROM Replacement
3-5MODEL 132 DIGITAL ELECTRONICS SETUP
Figure 3-4.Main PCB Model 132 EPROM Replacement
Instruction Bulletin
Instruction Bulletin
SECTION TROUBLESHOOTING
4-2Troubleshooting
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Instruction Bulletin
Instruction Bulletin
SECTION RETURN OF MATERIAL
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Instruction Bulletin
5-2Return of Material
APPENDIX B. HPS HEATER POWER SUPPLY FIELD MODULE
SECTION APPENDICES
Instruction Bulletin
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APPENDIX A
Figure A-1.Oxygen Analyzer Probe Exploded View
DESCRIPTION
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APPENDIX A, REV
WORLD CLASS 3000 OXYGEN ANALYZER PROBE
Appendix A Rev. 3.6 July
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c.Snubber Diffusion Assembly
A-2PROBE ASSEMBLY EXTERIOR
a.Cell and Flange Assembly
b.Probe Tube Assembly
d.Cell - General
A-3INNER PROBE ASSEMBLY
Figure A-5.Inner Probe Assembly
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Figure A-6.Probe Junction Box
A-5CABLE ASSEMBLY
A-6PROBE OPTIONS a.Abrasive Shield Assembly
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Figure A-7.Abrasive Shield Assembly
c.Flame Arrestor Diffusion Assembly
Figure A-8.Ceramic Diffusion/Dust Seal Assembly
b.Ceramic Diffusion Assembly
Figure A-10.Ceramic Diffusion Assembly
e.Bypass Probe Options
Figure A-12.Snubber Diffusion/Dust Seal Assembly
d.Snubber Diffusion/Dust Seal Assembly
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Figure A-13.Bypass Probe Option Sheet 1 of
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Figure A-13.Bypass Probe Option Sheet 2 of
A-10Appendices
DESCRIPTION
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GROUP
CODE
Symptom
PROBE TROUBLESHOOTING
A-8PROBE TROUBLESHOOTING a.Probe Faults
Table A-2.Fault Finding
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Table A-2.Fault Finding Continued
Symptom
Fault
A-14Appendices
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Appendices A-15
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A-9OVERVIEW
SERVICE AND NORMAL MAINTENANCE
A-11CELL REPLACEMENT
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Figure A-16.Cell Wiring Connection
Figure A-17.Removal of Optional Diffusor
Figure A-18.Cell Replacement Kit
ELEMENT REPLACEMENT
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b. Replacement Procedure
Figure A-19.Probe Junction Box Mechanical
A-13REPLACEMENT OF CONTACT AND
THERMOCOUPLE ASSEMBLY
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Figure A-21.Heater, Strut, and Backplate Assembly
Inner Probe Assembly
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Appendix A Rev. 3.6 July
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a. Installation Procedure
Figure A-23.High Temperature - Corrosive
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Environment Kit
Figure and
REPLACEMENT PARTS
Table A-3.Replacement Parts for Probe
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Index No
Table A-3.Replacement Parts for Probe Continued
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Figure and
B-1DESCRIPTION
APPENDIX B, REV. HPS 3000 HEATER POWER SUPPLY
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DESCRIPTION
SIDE
Figure B-2.Heater Power Supply, Interior
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FRONT
B-2THEORY OF OPERATION
Table B-1.Specifications for Heater Power Supply
Figure B-3.Heater Power Supply Block Diagram
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B-3OVERVIEW
HPS 3000 TROUBLESHOOTING
B-4HPS 3000 TROUBLESHOOTING
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SYMPTOM
Figure B-4.HPS Troubleshooting Flowchart, #1
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Figure B-5.HPS Troubleshooting Flowchart, #2
Figure B-6.HPS Troubleshooting Flowchart, #3
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Appendices B-7
Supply Field Module. Replacement parts re
SERVICE AND NORMAL MAINTENANCE
This section describes service and routine
maintenance of the HPS 3000 Heater Power
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B-9DAUGHTER BOARD REPLACEMENT
FOR PURCHASE SEPARATELY. FOR LIST OF
Figure B-7.Heater Power Supply, Exploded View
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NOTE NOT ALL PARTS SHOWN ARE AVAILABLE
FIGURE and INDEX NO
REPLACEMENT PARTS
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LEGEND FOR FIGURE B-7
B-12Appendices
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SECTION INDEX
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Instruction Bulletin
7-2Index
2461 3333/5-00
WARRANTY
HPS Part No
World Class 3000 Probe Part No. ________________
Serial No
Order No