Installation and User Manual
MPR25 / MPR15 Series, Single Phase −
25A Switch Mode Rectifier
Astec Advanced Power Systems
Page
Installation and User Manual
MPR25 / MPR15 Series, Single Phase −
25A Switch Mode Rectifier
Astec Advanced Power Systems
Page
November
Publication history
September
January
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
February 15
October 1
6 Publicaton history
Introduction
Contents
Specifications
About this manual
Installation and start-up procedures
Power shelf
Low voltage disconnect
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
Maintenance
Contents
Appendix B NT5C10CO shelf
List of Figures
Appendix C Recommended replacement parts
Appendix D Technical service assistance
NT5C10CC-1/2, NT5C10CD-1/2, NT5C10CE-1/2, NT5C10CF-1/2
List of Tables
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
Figure 37 - System application - NT5C10CA-1/2, NT5C10CB-1/2, 3/4, 5/6
List of Procedures
12 Contents
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
How this manual is organized
Safety precautions
About this manual
Purpose of this manual
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14 About this manual
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
Applications
Introduction
MODEL
Table 2 - Rectifier feature summary
Rectifier models
Table 1 - NT5C06B/C models
20 A AC breaker
Specifications
Mechanical
Electrical Rectifier voltage and current
Equalizing
Output voltage
Output noise and ripple
Floating
Reliability
Efficiency and power factor
Temperature
Acoustical noise
Storage
Transportation
Rectifier operation
Operation
Figure 1 - NT5C06B/C Rectifier front view
Indicator lamps
Display and rear interface Display
Local float / equalize control
Local ON/OFF control DC and optional AC breakers
Rectifier failure alarm RFA
Fan failure alarm
Internal high voltage shut down HVSD
Fan filter option
Fan cooling assembly
Test points V+
Current meter
Operating features Remote voltage sensing
Signal connector
Power interface edge connector
Features
Parallel operation
Monitoring features Input AC voltage monitor
AC inrush current
Sequential start
Remote high voltage shutdown
Measurement features Remote rectifier current measurement
Control features Remote ON/OFF control
Output current monitor
Local/remote high voltage shutdown reset
Signal connections
Remote equalize control
Figure 3 - Signal Connector
Description
Rectifier and controller interface connections
Signal
Designation
Mechanical
Power shelf
MPS75E
Table 4 - Power Shelf Feature Summary
FEATURES
MPS75S
Stand By HSB and an equalize switch assembly
PEC Code
Color
When hooked up to an external RPM1000, order a Hot
A0627571
When used with the I/F PCB option, order kit P0736446
When used with an RPM1000C, order P0736447
To use the optional AC Fail Alarm, order NT5C10KC
AC FAIL
Table 7 - Modular power shelf system application signal availability
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
Operation
Table 8 - List of abbreviations used in Tables 6 and
Figure 4 - 19-inch power shelf front view
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
Figure 5 - 23-inch power shelf front view
Figure 6 - Power shelf NT5C10BJ or NT5C10BK exterior view
Figure 7 - Power shelf NT5C10BJ or NT5C10BK interior view
Figure 8 - Power shelf NT5C10BM e/w EQL switch assembly
Figure 9 - Power shelf NT5C10CO equipped with start delay LED
Electrical
46 V DC to -57 V DC
25 A
50 A
75 A
Environmental
Temperature
Storage
Position the power shelf against the rack
Installation and start-up procedures
Installation procedure
Procedure 1 - Power shelf installation
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
Figure 10 - 19-inch power shelf
Figure 11 - 23-inch power shelf
42 Installation and start-up procedures
Figure 12 - 19-inch power shelf NT5C10BF and NT5C10BP only
Cabling the power shelf
19-inch embedded shelf NT5C10BA-3/4
Shelf configuration 19-inch system shelf NT5C10CA-1/2
19-inch embedded shelf NT5C10BF-1 and NT5C10BP
19-inch embedded shelf NT5C10BA-1/2
23-inch system shelf NT5C10CB-3/4, NT5C10CE, NT5C10CF, NT5C10CH
19-inch embedded shelf NT5C10BA-5/6,NT5C10BB-3/4
19-inch embedded shelf NT5C10BB-1/2
23-inch embedded shelf NT5C10BC-1/2
23-inch embedded shelf NT5C10BJ, NT5C10BK
23-inch embedded shelf NT5C10BC-3, NT5C10BD-3
23-inch embedded shelf NT5C10BM
23-inch embedded shelf NT5C10BL
3 Run and connect wires as illustrated
Procedure 2 - Common bussed AC connection - side access
23-inch system shelf NT5C10CO
2 Mount conduit connector with lock nut
P0711722
48 Installation and start-up procedures
Step
Procedure 3 - Individual AC connection - side access old vintage
Figure 16 - Embedded shelf left view - Individual AC - side access
Procedure 4 - Individual AC connection-side access
Step
Procedure 5 - Individual AC connection - side access
CAUTI
FR GRD
Figure 18 - System shelf left view - common bussed AC - rear access
Procedure 6 - Common bussed AC connection - rear access
Step
Procedure 7 - DC connection - side access
2 Insert the bushings, run and connect the wires as illustrated
Step
Rectifier and Controller interface connections
Power plant interface - signal cabling
Procedure 8 - DC connection - rear access
Step
DESIGNATION
NT5C10BA-1/2, NT5C10BF-1 and NT5C10BP hot standby power shelf
Table 9 - Standard system application signal cable connections
SIGNAL
NT5C10BJ & NT5C10BK
NT5C10BA-3/4 special operating signal - AC fail NC
NT5C10BM
Table 10 - J1, J2 and J3 connector pin assignment
Connector J1 & J2
Connector J3
NT5C10CO
Installing the rectifier
Procedure 9 - Rectifier installation
NT5C10KC
Figure 21 - Rectifier AC and DC power internal cabling harness
Cabling the rectifier
Operating voltage
Figure 22 - Embedded shelf - LVD connections - rear access
LVD installation in the shelf
Procedure 10 - LVD installation in the shelf
Re-install the small LVD faceplate
Figure 23 - Embedded shelf - LVD connections - side access
Start-up procedure Factory set voltage limits
Rectifier power-up
Procedure 11 - Rectifier power-up
Step
Figure 24 - Embedded shelf quick disconnect for sense sectional view
HVSD adjustment
Procedure 12 - HVSD adjustment
Re-adjust if needed return to step
Procedure 14 - Equalize voltage adjustment
Float voltage adjustment
Equalize voltage adjustment
Procedure 13 - Float voltage adjustment
DANGER
Parallel verification
Turn all the DC breakers to the ON position
Procedure 15 - Parallel verification
to reach full stability prior to final adjustment
Low voltage disconnect LVD
Step
Adjustment for the 50 A LVD unit Rel. 02, 02A, 3 & 3A
Procedure 16 - Low voltage disconnect adjustment
Procedure 17 - LVD 50 A adjustment for unit release 02, 02A, 3 and 3A
Procedure 19 - Low voltage disconnect/reconnect adjustment
Low voltage alarm LVA adjustment
LVD/low voltage disconnect / reconnect LVDR adjustment
Procedure 18 - Low voltage alarm adjustment
Action
Rectifier replacement/add-on procedure
Procedure 19 - Low voltage disconnect/reconnect adjustment continued
Step
Storage
Low voltage disconnect
Electrical
Environmental
Figure 25 - Low voltage disconnect connections
Control and monitoring signals
Figure 26 - Low voltage control and monitoring signals
DC cabling
The battery voltage is monitored by the low voltage disconnect and low voltage alarm circuit LVA. When the voltage drops to approximately -47 V DC, the LVA LED lights up and the alarm is extended to the terminal block
Test feature
Operation
Signal connections
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72 Low voltage disconnect
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
Momentarily hold the FLT/EQL switch to EQL for local equalize
Maintenance
Maintenance Rectifier
Procedure 20 - Float/equalize and remote equalize
DANGER
Power shelf
Filter
Fan cooling
Low voltage disconnect
Troubleshooting Rectifier fail alarm
Load sharing
Fan replacement procedure DANGER
Procedure 21 - Fan replacement
Fan failure
cooling application
Procedure 21 - Fan replacement continued
Verify and ensure that the fan spins freely, without interference
Step
Low voltage disconnect
Figure 27 - Fan assembly
The switch is on the Test/Bypass position
Fault diagnosis
Symptom
Possible cause
80 Maintenance
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UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
NT5C10 SYSTEM APPLICATION POWER SHELF
Figure 28 - System application power shelf MPS50S and MPS75S
References
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
Figure 29 - Embedded application power shelf MPS50E and MPS75E
NT5C10 EMBEDDED APPLICATION POWER SHELF
82 References
References
Figure 30 - Low voltage disconnect
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
NT6C13 LOW VOLTAGE DISCONNECT FOR THE NT5C10 POWER SHELF
Embedded application 19 Brown
Figure 31 - Power shelf wiring figure index Embedded application
19 Brown
Embedded application 19 Oxford grey
Figure 32 - NT5C10BA-5/6 and NT5C10BB-1/2, 3/4 embedded application
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
References
Figure 33 - NT5C10BA-1/2 embedded application
86 References
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
AC RELAY
Figure 34 - NT5C10BA-3/4 embedded application
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
References
Figure 35 - NT5C10BD embedded application
88 References
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
OUTPUT
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
Figure 36 - NT5C10BD and NT5C10BP embedded application
References
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
90 References
TO FIRST
CIRCUIT
References
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
92 References
References
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
P0711722
94 References
P0736442
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
References
TO -48VDC OUTPUT
96 References
Figure 43 - Embedded application NT5C10BL
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
Figure 44 - Embedded application NT5C10BM e/w NT5C10KB
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
References
Figure 45 - System application NT5C10CO
98 References
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
FIG. 41A
Figure 46 - Application NT5C06B/C
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
References
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100 References
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
Purpose
Table 11 - Application configuration table
Alarms
Appendix A NT5C10BF-1 and NT5C10BP
FTOP application
Alarms
Power and signal lead termination
Factory set voltage limits
Alarms
Table 12 - Application configuration table
Rectifier
main/standby
TB1-6
General requirements Power shelf size
Shelf labeling
TB1-5
NT5C10CO power shelf Description
Appendix B NT5C10CO shelf
General
Technical specifications
Plug the AC power plug into the wall receptacle
Power-up and verification Verification
Procedure 22 - Power-up and verification
should be as follows 24-hour delay
CLOSED
Adjustment and verification
Procedure 23 - Adjustment and verification
OPEN
The DELAYED START yellow LED at the circuit pack is
Procedure 23 - Adjustment and verification continued
No alarm indication on the system monitoring unit after
Set the timer switch as shown in the following illustration
NT5C06BB,BB-1,BB-3,BC Rel.10 NT5C06CA,CA-1,CA-3,CA-5,CC Rel.10
Table 13 - Systems equipped with NT5C10CO power shelf fault diagnosis
Troubleshooting
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112 Appendix B NT5C10CO shelf
UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
P0710139
Appendix C Recommended replacement parts
25A Switch Mode Rectifier NT5C06B / C Installation and User Manual
A0370200
114 Appendix C Recommended replacement parts
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UM5C06B / C 169-2071-500 P0711722 Standard 10.00 May
Appendix D Technical service assistance
Local toll-free prefixes
Country
In Europe
Toll-free technical assistance numbers
United States
Canada
FAN ALM
Abbreviations and acronyms
HVSD
LVDR
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118 Abbreviations and acronyms
167-2071-500 Standard 8.0 May
Page
Installation and User Manual
MPR25 / MPR15 Series, Single Phase
NT5C06B/C
25A Switch Mode Rectifier