Instruction Manual
Series
Remote Set Regulator Model 9110-00A
CI-9110 Mar
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IMPORTANT! READ INSTRUCTIONS BEFORE STARTING
EQUIPMENT APPLICATION WARNING
ELECTRICAL GROUNDING
WARRANTY
REMEDIES
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C. Mail
Bristol Inc. Repair Authorization Form off-line completion
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Section 3 - BOARD SETUP
TABLE OF CONTENTS
Section 2 - INSTALLATION
Section 4 - FIELD WIRING
Section 6 - SPECIFICATIONS
Section 4 - FIELD WIRING Continued
Section 5 - SERVICE
SUPPLEMENTAL INSTRUCTIONS
1.1 PRODUCT DESCRIPTION
INTRODUCTION
Chapter
1.2 THEORY OF OPERATION
Figure 1-1 - Remote Set Regulator
Figure 1-2 - Block Diagram of Analog Type Regulator
CI-9110
Introduction
1.2.2 Guard Input
1.2.3 Current Output
Figure 1-3 - Block Diagram of Raise/Lower Type Regulator
CI-9110
Introduction
SAMPLE MODEL NUMBER
1.3 DATA PLATE
1.2.4 Raise/Lower Regulator Model
Table 1A - Model Number Breakdown
D = MOUNTING ARRANGEMENT
Table 1A - Model Number Breakdown Continued
C = PNEUMATIC OUTPUT
E = CERTIFICATION
Page
2.2 MOUNTING
INSTALLATION
2.1 GENERAL
2.2.1 Two-Inch Pipe Mounting
Figure 2-1 - Overall Mounting Dimensions
2.3 PRESSURE CONNECTIONS
2.3.1 General Piping
Figure 2-2 - Regulator Assembly
2.3.2 Moisture in Lines
2.3.4 Venting
2.4 INTERNAL ACCESS
2.3.3 Line Size
2.4.1 Body and Cover
2.5 INSTALLATION IN HAZARDOUS LOCATIONS
Safety Note
2.4.2 Electrical Conduit Port
Page
Cradle Switches with OPEN Designation
BOARD SETUP
3.1 USING OPTION SWITCHES
Slide Switches with ON Designation
3.2 ANALOG INPUT MODELS
3.1.1 Switch Functions
Table 3-1 - Regulator Assembly Switch SW1 & SW2 Functions & Settings
3.3 RAISE/LOWER INPUT MODELS
3.3.1 Continuous Signal
3.3.2 Incremental Signal
Figure 3-1 - Option Switches on CPU Board
Table 3-2 - Switch SW1 1-5, Pulse Increments
3.4 INPUT FILTER
3.5.2 Static or Dynamic Guard Input
3.5 GUARD INPUT
3.6 OUTPUT RATE OF CHANGE
3.5.1 Guard Logic
Table 3-3 - Switch SW2 2-5, Output Rate Of Change
3.7 ANALOG FAILURE MODES Fail Hold & Fail Zero
FAIL-HOLD MODE
FAIL-ZERO MODE
Figure 3-2 - Jumper Location on Analog Termination Board
Page
4.1 GENERAL
Chapter FIELD WIRING
Figure 4-1 - Field Wiring Terminals
4.2 TERMINAL BLOCK IDENTIFICATION
4.3 ANALOG VOLTAGE INPUT 1-5 V WITH GUARD
Table 4-1 - Terminal Identification For Analog Input Models
Table 4-2 - Terminal Identification For Raise/Lower Models
Field Wiring
Figure 4-2 - Analog Voltage Input with Guard
Figure 4-3 - Analog Current Input with Guard
CI-9110
4.4 ANALOG CURRENT INPUT 4-20 mA WITH GUARD
4.5 RAISE/LOWER INPUTS WITH GUARD
Field Wiring
Figure 4-5 - Raise/Lower & Guard Inputs from Relay Contacts
Figure 4-5 - Raise/Lower & Guard Inputs from Open Collectors
CI-9110
4.7 DC POWER
4.6 4-20 mA CURENT OUTPUT
Figure 4-6 - Current Output to FSK Bi-State Transmitter
4.8 OPERATING NOTES
4.9 INITIAL CHECKS
Figure 4-7 - DC Supply Connections
5. If the output pressure of the Remote Set Regulator fails to change even with a change at the Command input, the internal fuse may be blown. Check and replace it as required with a 1A, 250V 3AG type. If the fuse continues to blow, check for wiring mistakes at the field wiring terminals or check for a defective PC board. Do not attempt further operation until the problem has been resolved
5.1 GENERAL
SERVICE
Figure 5-1 - Rear View of Gear Drive Assembly
Chapter
Unit dead, no motor movement
5.2 TROUBLESHOOTING HINTS
Severe output tracking errors on Analog model
Output drift on Analog model
5.3.3 Procedure
5.3 SETTING OUTPUT LIMITS
5.3.2 Test Setup
5.3.1 General Principles
5.4 CALIBRATION TEST SETUP
5.5 CALIBRATION PRECAUTION
Figure 5-2 - Analog Test Setup
5.6 PRELIMINARY CALIBRATION CHECK
5.7.2 Current Output Span & Load
5.7 DETAILED CALIBRATION FOR ANALOG MODEL
5.7.1 Feedback Zero & Span
5.7.3 Pressure Output Check
Figure 5-3 - Raise/Lower Test Setup
5.8 DETAILED CALIBRATION FOR RAISE/LOWER MODEL
5.8.1 Feedback Zero & Span
5.9 PCB REFERENCE DRAWINGS
5.8.2 Current Output Span & Load
Table 5-1 - CPU Board & Termination Board Reference Table
Service
Figure 5-4 - Assembly, Analog Type CPU Board with Current Output
Figure 5-5 - Assembly, Analog Termination Board
CI-9110
Service
Figure 5-6 - Assembly, Raise/Lower Type CPU Board with Current Output
Figure 5-7 - Assembly, Raise/Lower Termination Board
5-10
6.2 RAISE/LOWER INPUT MODEL
SPECIFICATIONS
6.1 ANALOG INPUT MODEL
Chapter
6.4 ANALOG OUTPUT
6.7 DC POWER
6.3 GUARD INPUT
6.5 ACCURACY - ANALOG MODELS
6.11 ENVIRONMENTAL
6.9 PRESSURE REGULATOR ASSEMBLY
6.10 INSTRUMENT ENCLOSURE
Range
10 to 95% over -20 to +130 F -29 to +55
0.5% full scale error
Humidity
C range
Parts Referenced in Figure
PARTS
7.1 MODEL 9110 MAIN PARTS
Chapter
Figure 7-1 - Remote Set Regulator Actuator Unit
Parts
CI-9111
Parts Referenced in Figure
Parts Referenced in Figure 7-1 Continued
Figure 7-2 - Remote Set Regulator Actuator Unit Mounting Parts
Part Number
Figure 7-3 - Remote Set Regulator Assembly Basic Parts
7.2 REMOTE SET REGULATOR BASIC PARTS
Parts Referenced in Figure
IMPORTANCE OF GOOD GROUNDS
Contents
Guidelines for System Grounding
Supplement S1400
2 / Supplement S1400
Figure 1 Basic Ground Rod Installation
Figure 2 Overhead Map of Ground Bed for Gas Metering Station
a BRING ALL CONDUCTORS TO THE SURFACE
Noise and Signal Errors
GENERAL RECOMMENDATIONS
Figure 3 Grounding of Equipment Housing
Figure 4 Grounding of Phone Line
4 / Supplement S1400
TRANSIENTS AND INTERFERENCE
Supplement S1400
Figure 5 Grounding of Transmitter
Figure 6 Grounding of Thermometer Well in Gas Line
6 / Supplement S1400
TYPES OF EARTH GROUNDS
MAIN BREAKER BOX LIGHTNING ARRESTERS EACH PHASE
Figure 7 AC Power Grounding System
SERVICE TRANSFORMER ELECTRIC METER POWER COMPANY GROUND
GROUND BED CONDUCTOR NOTE TEST POWER COMPANY GROUND ROD
Dry Soil
SOIL CONDITIONS
GROUNDING TECHNIQUES FOR SERIES 33XX SYSTEMS
Sandy Soil
Several DPCs Mounted in Metal Cabinet with Power Supply
Multiple DPC Cabinets with Local Power Supply in Each Cabinet
Supplement S1400
Figure 8 Grounding for DPCs and Power Supplies
in Single Metal Cabinet
METEL CABINET OR RACK
Multiple DPC Cabinets Powered by Single Power Supply
Figure 9 Elements of a Facility Ground System
From Grounding for the Control of EMI by Hugh W. Denny see ref
Courtesy of Interference Control Technologies
Supplement S1400
Multiple Clusters of DPC Cabinets Powered by Local Supplies
References
Page
CI-9110 Mar
Remote Set Regulator - Model 9110-00A
Customer Instruction Manual
Emerson Process Management Bristol, Inc
