Series
Remote Set Regulator Model 9110-00A
Instruction Manual
CI-9110 Mar
IMPORTANT! READ INSTRUCTIONS BEFORE STARTING
EQUIPMENT APPLICATION WARNING
RETURNED EQUIPMENT WARNING
ELECTRICAL GROUNDING
WARRANTY
REMEDIES
How to return material for Repair or Exchange
A. FAX
B. E-MAIL
C. Mail
Bristol Inc. Repair Authorization Form off-line completion
Training
Bristol
GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM
A Few Words About Bristol Inc
Getting Additional Information
Help Files / Release Notes
Contacting Bristol Inc. Directly
Telephone Support - Non-Technical Questions, Product Orders, etc
Visit our Site on the World Wide Web
Training Courses
TABLE OF CONTENTS
Section 2 - INSTALLATION
Section 3 - BOARD SETUP
Section 4 - FIELD WIRING
Section 4 - FIELD WIRING Continued
Section 5 - SERVICE
Section 6 - SPECIFICATIONS
SUPPLEMENTAL INSTRUCTIONS
INTRODUCTION
Chapter
1.1 PRODUCT DESCRIPTION
1.2 THEORY OF OPERATION
Figure 1-1 - Remote Set Regulator
Figure 1-2 - Block Diagram of Analog Type Regulator
CI-9110
Introduction
1.2.2 Guard Input
1.2.3 Current Output
Figure 1-3 - Block Diagram of Raise/Lower Type Regulator
CI-9110
Introduction
1.3 DATA PLATE
1.2.4 Raise/Lower Regulator Model
SAMPLE MODEL NUMBER
Table 1A - Model Number Breakdown
Table 1A - Model Number Breakdown Continued
C = PNEUMATIC OUTPUT
D = MOUNTING ARRANGEMENT
E = CERTIFICATION
Page
INSTALLATION
2.1 GENERAL
2.2 MOUNTING
2.2.1 Two-Inch Pipe Mounting
Figure 2-1 - Overall Mounting Dimensions
2.3 PRESSURE CONNECTIONS
2.3.1 General Piping
Figure 2-2 - Regulator Assembly
2.3.2 Moisture in Lines
2.4 INTERNAL ACCESS
2.3.3 Line Size
2.3.4 Venting
2.4.1 Body and Cover
2.5 INSTALLATION IN HAZARDOUS LOCATIONS
Safety Note
2.4.2 Electrical Conduit Port
Page
BOARD SETUP
3.1 USING OPTION SWITCHES
Cradle Switches with OPEN Designation
Slide Switches with ON Designation
3.1.1 Switch Functions
Table 3-1 - Regulator Assembly Switch SW1 & SW2 Functions & Settings
3.2 ANALOG INPUT MODELS
3.3 RAISE/LOWER INPUT MODELS
3.3.1 Continuous Signal
3.3.2 Incremental Signal
Figure 3-1 - Option Switches on CPU Board
Table 3-2 - Switch SW1 1-5, Pulse Increments
3.4 INPUT FILTER
3.5 GUARD INPUT
3.6 OUTPUT RATE OF CHANGE
3.5.2 Static or Dynamic Guard Input
3.5.1 Guard Logic
Table 3-3 - Switch SW2 2-5, Output Rate Of Change
3.7 ANALOG FAILURE MODES Fail Hold & Fail Zero
FAIL-HOLD MODE
FAIL-ZERO MODE
Figure 3-2 - Jumper Location on Analog Termination Board
Page
Chapter FIELD WIRING
Figure 4-1 - Field Wiring Terminals
4.1 GENERAL
4.2 TERMINAL BLOCK IDENTIFICATION
4.3 ANALOG VOLTAGE INPUT 1-5 V WITH GUARD
Table 4-1 - Terminal Identification For Analog Input Models
Table 4-2 - Terminal Identification For Raise/Lower Models
Figure 4-2 - Analog Voltage Input with Guard
Figure 4-3 - Analog Current Input with Guard
Field Wiring
CI-9110
4.4 ANALOG CURRENT INPUT 4-20 mA WITH GUARD
4.5 RAISE/LOWER INPUTS WITH GUARD
Figure 4-5 - Raise/Lower & Guard Inputs from Relay Contacts
Figure 4-5 - Raise/Lower & Guard Inputs from Open Collectors
Field Wiring
CI-9110
4.7 DC POWER
4.6 4-20 mA CURENT OUTPUT
Figure 4-6 - Current Output to FSK Bi-State Transmitter
4.8 OPERATING NOTES
4.9 INITIAL CHECKS
Figure 4-7 - DC Supply Connections
5. If the output pressure of the Remote Set Regulator fails to change even with a change at the Command input, the internal fuse may be blown. Check and replace it as required with a 1A, 250V 3AG type. If the fuse continues to blow, check for wiring mistakes at the field wiring terminals or check for a defective PC board. Do not attempt further operation until the problem has been resolved
SERVICE
Figure 5-1 - Rear View of Gear Drive Assembly
5.1 GENERAL
Chapter
5.2 TROUBLESHOOTING HINTS
Severe output tracking errors on Analog model
Unit dead, no motor movement
Output drift on Analog model
5.3 SETTING OUTPUT LIMITS
5.3.2 Test Setup
5.3.3 Procedure
5.3.1 General Principles
5.4 CALIBRATION TEST SETUP
5.5 CALIBRATION PRECAUTION
Figure 5-2 - Analog Test Setup
5.6 PRELIMINARY CALIBRATION CHECK
5.7 DETAILED CALIBRATION FOR ANALOG MODEL
5.7.1 Feedback Zero & Span
5.7.2 Current Output Span & Load
5.7.3 Pressure Output Check
Figure 5-3 - Raise/Lower Test Setup
5.8 DETAILED CALIBRATION FOR RAISE/LOWER MODEL
5.8.1 Feedback Zero & Span
5.9 PCB REFERENCE DRAWINGS
5.8.2 Current Output Span & Load
Table 5-1 - CPU Board & Termination Board Reference Table
Figure 5-4 - Assembly, Analog Type CPU Board with Current Output
Figure 5-5 - Assembly, Analog Termination Board
Service
CI-9110
Figure 5-6 - Assembly, Raise/Lower Type CPU Board with Current Output
Figure 5-7 - Assembly, Raise/Lower Termination Board
Service
5-10
SPECIFICATIONS
6.1 ANALOG INPUT MODEL
6.2 RAISE/LOWER INPUT MODEL
Chapter
6.7 DC POWER
6.3 GUARD INPUT
6.4 ANALOG OUTPUT
6.5 ACCURACY - ANALOG MODELS
6.9 PRESSURE REGULATOR ASSEMBLY
6.10 INSTRUMENT ENCLOSURE
6.11 ENVIRONMENTAL
Range
0.5% full scale error
Humidity
10 to 95% over -20 to +130 F -29 to +55
C range
PARTS
7.1 MODEL 9110 MAIN PARTS
Parts Referenced in Figure
Chapter
Figure 7-1 - Remote Set Regulator Actuator Unit
Parts
CI-9111
Parts Referenced in Figure 7-1 Continued
Figure 7-2 - Remote Set Regulator Actuator Unit Mounting Parts
Parts Referenced in Figure
Part Number
Figure 7-3 - Remote Set Regulator Assembly Basic Parts
7.2 REMOTE SET REGULATOR BASIC PARTS
Parts Referenced in Figure
Contents
Guidelines for System Grounding
IMPORTANCE OF GOOD GROUNDS
Supplement S1400
Figure 1 Basic Ground Rod Installation
Figure 2 Overhead Map of Ground Bed for Gas Metering Station
2 / Supplement S1400
a BRING ALL CONDUCTORS TO THE SURFACE
Noise and Signal Errors
GENERAL RECOMMENDATIONS
Figure 3 Grounding of Equipment Housing
Figure 4 Grounding of Phone Line
4 / Supplement S1400
TRANSIENTS AND INTERFERENCE
Supplement S1400
Figure 5 Grounding of Transmitter
Figure 6 Grounding of Thermometer Well in Gas Line
6 / Supplement S1400
TYPES OF EARTH GROUNDS
Figure 7 AC Power Grounding System
SERVICE TRANSFORMER ELECTRIC METER POWER COMPANY GROUND
MAIN BREAKER BOX LIGHTNING ARRESTERS EACH PHASE
GROUND BED CONDUCTOR NOTE TEST POWER COMPANY GROUND ROD
SOIL CONDITIONS
GROUNDING TECHNIQUES FOR SERIES 33XX SYSTEMS
Dry Soil
Sandy Soil
Several DPCs Mounted in Metal Cabinet with Power Supply
Multiple DPC Cabinets with Local Power Supply in Each Cabinet
Figure 8 Grounding for DPCs and Power Supplies
in Single Metal Cabinet
Supplement S1400
METEL CABINET OR RACK
Multiple DPC Cabinets Powered by Single Power Supply
From Grounding for the Control of EMI by Hugh W. Denny see ref
Courtesy of Interference Control Technologies
Figure 9 Elements of a Facility Ground System
Supplement S1400
Multiple Clusters of DPC Cabinets Powered by Local Supplies
References
Page
Remote Set Regulator - Model 9110-00A
Customer Instruction Manual
CI-9110 Mar
Emerson Process Management Bristol, Inc
