Remote Set Regulator Model 9110-00A
Series
Instruction Manual
CI-9110 Mar
EQUIPMENT APPLICATION WARNING
IMPORTANT! READ INSTRUCTIONS BEFORE STARTING
RETURNED EQUIPMENT WARNING
ELECTRICAL GROUNDING
REMEDIES
WARRANTY
A. FAX
How to return material for Repair or Exchange
B. E-MAIL
C. Mail
Bristol Inc. Repair Authorization Form off-line completion
Training
Bristol
GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM
Getting Additional Information
A Few Words About Bristol Inc
Help Files / Release Notes
Contacting Bristol Inc. Directly
Telephone Support - Non-Technical Questions, Product Orders, etc
Visit our Site on the World Wide Web
Training Courses
Section 2 - INSTALLATION
TABLE OF CONTENTS
Section 3 - BOARD SETUP
Section 4 - FIELD WIRING
Section 5 - SERVICE
Section 4 - FIELD WIRING Continued
Section 6 - SPECIFICATIONS
SUPPLEMENTAL INSTRUCTIONS
Chapter
INTRODUCTION
1.1 PRODUCT DESCRIPTION
1.2 THEORY OF OPERATION
Figure 1-1 - Remote Set Regulator
Figure 1-2 - Block Diagram of Analog Type Regulator
CI-9110
Introduction
1.2.3 Current Output
1.2.2 Guard Input
Figure 1-3 - Block Diagram of Raise/Lower Type Regulator
CI-9110
Introduction
1.2.4 Raise/Lower Regulator Model
1.3 DATA PLATE
SAMPLE MODEL NUMBER
Table 1A - Model Number Breakdown
C = PNEUMATIC OUTPUT
Table 1A - Model Number Breakdown Continued
D = MOUNTING ARRANGEMENT
E = CERTIFICATION
Page
2.1 GENERAL
INSTALLATION
2.2 MOUNTING
2.2.1 Two-Inch Pipe Mounting
Figure 2-1 - Overall Mounting Dimensions
2.3 PRESSURE CONNECTIONS
2.3.1 General Piping
2.3.2 Moisture in Lines
Figure 2-2 - Regulator Assembly
2.3.3 Line Size
2.4 INTERNAL ACCESS
2.3.4 Venting
2.4.1 Body and Cover
2.5 INSTALLATION IN HAZARDOUS LOCATIONS
Safety Note
2.4.2 Electrical Conduit Port
Page
3.1 USING OPTION SWITCHES
BOARD SETUP
Cradle Switches with OPEN Designation
Slide Switches with ON Designation
Table 3-1 - Regulator Assembly Switch SW1 & SW2 Functions & Settings
3.1.1 Switch Functions
3.2 ANALOG INPUT MODELS
3.3 RAISE/LOWER INPUT MODELS
3.3.1 Continuous Signal
3.3.2 Incremental Signal
Figure 3-1 - Option Switches on CPU Board
3.4 INPUT FILTER
Table 3-2 - Switch SW1 1-5, Pulse Increments
3.6 OUTPUT RATE OF CHANGE
3.5 GUARD INPUT
3.5.2 Static or Dynamic Guard Input
3.5.1 Guard Logic
Table 3-3 - Switch SW2 2-5, Output Rate Of Change
FAIL-HOLD MODE
3.7 ANALOG FAILURE MODES Fail Hold & Fail Zero
Figure 3-2 - Jumper Location on Analog Termination Board
FAIL-ZERO MODE
Page
Figure 4-1 - Field Wiring Terminals
Chapter FIELD WIRING
4.1 GENERAL
4.2 TERMINAL BLOCK IDENTIFICATION
4.3 ANALOG VOLTAGE INPUT 1-5 V WITH GUARD
Table 4-1 - Terminal Identification For Analog Input Models
Table 4-2 - Terminal Identification For Raise/Lower Models
Figure 4-3 - Analog Current Input with Guard
Figure 4-2 - Analog Voltage Input with Guard
Field Wiring
CI-9110
4.5 RAISE/LOWER INPUTS WITH GUARD
4.4 ANALOG CURRENT INPUT 4-20 mA WITH GUARD
Figure 4-5 - Raise/Lower & Guard Inputs from Open Collectors
Figure 4-5 - Raise/Lower & Guard Inputs from Relay Contacts
Field Wiring
CI-9110
4.7 DC POWER
4.6 4-20 mA CURENT OUTPUT
Figure 4-6 - Current Output to FSK Bi-State Transmitter
4.8 OPERATING NOTES
4.9 INITIAL CHECKS
Figure 4-7 - DC Supply Connections
5. If the output pressure of the Remote Set Regulator fails to change even with a change at the Command input, the internal fuse may be blown. Check and replace it as required with a 1A, 250V 3AG type. If the fuse continues to blow, check for wiring mistakes at the field wiring terminals or check for a defective PC board. Do not attempt further operation until the problem has been resolved
Figure 5-1 - Rear View of Gear Drive Assembly
SERVICE
5.1 GENERAL
Chapter
Severe output tracking errors on Analog model
5.2 TROUBLESHOOTING HINTS
Unit dead, no motor movement
Output drift on Analog model
5.3.2 Test Setup
5.3 SETTING OUTPUT LIMITS
5.3.3 Procedure
5.3.1 General Principles
5.5 CALIBRATION PRECAUTION
5.4 CALIBRATION TEST SETUP
5.6 PRELIMINARY CALIBRATION CHECK
Figure 5-2 - Analog Test Setup
5.7.1 Feedback Zero & Span
5.7 DETAILED CALIBRATION FOR ANALOG MODEL
5.7.2 Current Output Span & Load
5.7.3 Pressure Output Check
Figure 5-3 - Raise/Lower Test Setup
5.8 DETAILED CALIBRATION FOR RAISE/LOWER MODEL
5.8.1 Feedback Zero & Span
5.9 PCB REFERENCE DRAWINGS
5.8.2 Current Output Span & Load
Table 5-1 - CPU Board & Termination Board Reference Table
Figure 5-5 - Assembly, Analog Termination Board
Figure 5-4 - Assembly, Analog Type CPU Board with Current Output
Service
CI-9110
Figure 5-7 - Assembly, Raise/Lower Termination Board
Figure 5-6 - Assembly, Raise/Lower Type CPU Board with Current Output
Service
5-10
6.1 ANALOG INPUT MODEL
SPECIFICATIONS
6.2 RAISE/LOWER INPUT MODEL
Chapter
6.3 GUARD INPUT
6.7 DC POWER
6.4 ANALOG OUTPUT
6.5 ACCURACY - ANALOG MODELS
6.10 INSTRUMENT ENCLOSURE
6.9 PRESSURE REGULATOR ASSEMBLY
6.11 ENVIRONMENTAL
Range
Humidity
0.5% full scale error
10 to 95% over -20 to +130 F -29 to +55
C range
7.1 MODEL 9110 MAIN PARTS
PARTS
Parts Referenced in Figure
Chapter
Figure 7-1 - Remote Set Regulator Actuator Unit
Parts
CI-9111
Figure 7-2 - Remote Set Regulator Actuator Unit Mounting Parts
Parts Referenced in Figure 7-1 Continued
Parts Referenced in Figure
Part Number
Figure 7-3 - Remote Set Regulator Assembly Basic Parts
7.2 REMOTE SET REGULATOR BASIC PARTS
Parts Referenced in Figure
Guidelines for System Grounding
Contents
IMPORTANCE OF GOOD GROUNDS
Supplement S1400
Figure 2 Overhead Map of Ground Bed for Gas Metering Station
Figure 1 Basic Ground Rod Installation
2 / Supplement S1400
a BRING ALL CONDUCTORS TO THE SURFACE
GENERAL RECOMMENDATIONS
Noise and Signal Errors
Figure 3 Grounding of Equipment Housing
Figure 4 Grounding of Phone Line
4 / Supplement S1400
Supplement S1400
TRANSIENTS AND INTERFERENCE
Figure 5 Grounding of Transmitter
Figure 6 Grounding of Thermometer Well in Gas Line
6 / Supplement S1400
TYPES OF EARTH GROUNDS
SERVICE TRANSFORMER ELECTRIC METER POWER COMPANY GROUND
Figure 7 AC Power Grounding System
MAIN BREAKER BOX LIGHTNING ARRESTERS EACH PHASE
GROUND BED CONDUCTOR NOTE TEST POWER COMPANY GROUND ROD
GROUNDING TECHNIQUES FOR SERIES 33XX SYSTEMS
SOIL CONDITIONS
Dry Soil
Sandy Soil
Multiple DPC Cabinets with Local Power Supply in Each Cabinet
Several DPCs Mounted in Metal Cabinet with Power Supply
in Single Metal Cabinet
Figure 8 Grounding for DPCs and Power Supplies
Supplement S1400
METEL CABINET OR RACK
Multiple DPC Cabinets Powered by Single Power Supply
Courtesy of Interference Control Technologies
From Grounding for the Control of EMI by Hugh W. Denny see ref
Figure 9 Elements of a Facility Ground System
Supplement S1400
References
Multiple Clusters of DPC Cabinets Powered by Local Supplies
Page
Customer Instruction Manual
Remote Set Regulator - Model 9110-00A
CI-9110 Mar
Emerson Process Management Bristol, Inc
