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Emerson Process Management CI-9110 Detailed Calibration For Analog Model, Feedback Zero & Span

Models: CI-9110 9110-00A Series 9110

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5.If above readings are within stated specifications, stop! No calibration is required. Restore instrument to normal operation. Otherwise, proceed to topic 5.7 or 5.8 as required.

5.7 DETAILED CALIBRATION FOR ANALOG MODEL

If calibration errors were found in topic 5.6, the procedures described here for Analog models are performed.

5.7.1 Feedback Zero & Span

Precision voltage of an input test circuit is used to calibrate the zero and span as follows:

1.Adjust input test circuit for 1.000 V output.

2.DMM #1 should read 0.995 V, ±.004 V.

3.If reading of step 2 is out of tolerance, slightly loosen two screws on body of feedback pot (Figure 5-1) and rotate body until DMM #1 reads as specified in step 2. Secure pot screws to lock in setting.

4.Adjust the input test circuit for 5.000 V.

5.DMM #1 should read 4.995 V, ±.004 V

6.If the reading of step 5 is out of tolerance, adjust potentiometer R35 on CPU to correct.

7.Recheck both points and readjust zero and span if required.

5.7.2 Current Output Span & Load

The current output circuitry is provided with two calibration adjustments. Potentiometer R50 is used for span adjustment and R49 for load compensation. For these tests, DMM #2 (used as a milliammeter) is connected in series with a 250 ohm load resistor as shown in Figure 5-2. The pushbutton switch is used for load testing.

1.Adjust input test circuit for 5.000 V.

2.DMM #2 should read 20 mA, ±.02 mA. If necessary, adjust pot R50 to correct.

3.Press load pushbutton while observing DMM #2. If current reading increases, adjust R49 CCW. If reading decreases, turn it CW. Repeat procedure until change is less than

±.02 mA.

4.Final reading should be 20 mA, ±.02 mA. If necessary, reset pot R50 and repeat the procedure.

5.7.3 Pressure Output Check

1. Adjust input test circuit for 1.000 V.

Service

5-6

CI-9110

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Emerson Process Management CI-9110 Detailed Calibration For Analog Model, Feedback Zero & Span, Current Output Span & Load

Contents

Instruction Manual SeriesRemote Set Regulator Model 9110-00A CI-9110 MarRETURNED EQUIPMENT WARNING IMPORTANT! READ INSTRUCTIONS BEFORE STARTINGEQUIPMENT APPLICATION WARNING ELECTRICAL GROUNDINGWARRANTY REMEDIESB. E-MAIL How to return material for Repair or ExchangeA. FAX C. MailBristol Inc. Repair Authorization Form off-line completion Bristol TrainingGET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM Help Files / Release Notes A Few Words About Bristol IncGetting Additional Information Contacting Bristol Inc. DirectlyVisit our Site on the World Wide Web Telephone Support - Non-Technical Questions, Product Orders, etcTraining Courses Section 3 - BOARD SETUP TABLE OF CONTENTSSection 2 - INSTALLATION Section 4 - FIELD WIRINGSection 6 - SPECIFICATIONS Section 4 - FIELD WIRING ContinuedSection 5 - SERVICE SUPPLEMENTAL INSTRUCTIONS1.1 PRODUCT DESCRIPTION INTRODUCTIONChapter 1.2 THEORY OF OPERATIONFigure 1-1 - Remote Set Regulator CI-9110 Figure 1-2 - Block Diagram of Analog Type RegulatorIntroduction 1.2.2 Guard Input 1.2.3 Current OutputCI-9110 Figure 1-3 - Block Diagram of Raise/Lower Type RegulatorIntroduction SAMPLE MODEL NUMBER 1.3 DATA PLATE1.2.4 Raise/Lower Regulator Model Table 1A - Model Number BreakdownD = MOUNTING ARRANGEMENT Table 1A - Model Number Breakdown ContinuedC = PNEUMATIC OUTPUT E = CERTIFICATIONPage 2.2 MOUNTING INSTALLATION2.1 GENERAL 2.2.1 Two-Inch Pipe Mounting2.3 PRESSURE CONNECTIONS Figure 2-1 - Overall Mounting Dimensions2.3.1 General Piping Figure 2-2 - Regulator Assembly 2.3.2 Moisture in Lines2.3.4 Venting 2.4 INTERNAL ACCESS2.3.3 Line Size 2.4.1 Body and CoverSafety Note 2.5 INSTALLATION IN HAZARDOUS LOCATIONS2.4.2 Electrical Conduit Port Page Cradle Switches with OPEN Designation BOARD SETUP3.1 USING OPTION SWITCHES Slide Switches with ON Designation3.2 ANALOG INPUT MODELS 3.1.1 Switch FunctionsTable 3-1 - Regulator Assembly Switch SW1 & SW2 Functions & Settings 3.3 RAISE/LOWER INPUT MODELS3.3.2 Incremental Signal 3.3.1 Continuous SignalFigure 3-1 - Option Switches on CPU Board Table 3-2 - Switch SW1 1-5, Pulse Increments 3.4 INPUT FILTER3.5.2 Static or Dynamic Guard Input 3.5 GUARD INPUT3.6 OUTPUT RATE OF CHANGE 3.5.1 Guard LogicFAIL-HOLD MODE Table 3-3 - Switch SW2 2-5, Output Rate Of Change3.7 ANALOG FAILURE MODES Fail Hold & Fail Zero FAIL-ZERO MODE Figure 3-2 - Jumper Location on Analog Termination BoardPage 4.1 GENERAL Chapter FIELD WIRINGFigure 4-1 - Field Wiring Terminals 4.2 TERMINAL BLOCK IDENTIFICATIONTable 4-1 - Terminal Identification For Analog Input Models 4.3 ANALOG VOLTAGE INPUT 1-5 V WITH GUARDTable 4-2 - Terminal Identification For Raise/Lower Models Field Wiring Figure 4-2 - Analog Voltage Input with GuardFigure 4-3 - Analog Current Input with Guard CI-91104.4 ANALOG CURRENT INPUT 4-20 mA WITH GUARD 4.5 RAISE/LOWER INPUTS WITH GUARDField Wiring Figure 4-5 - Raise/Lower & Guard Inputs from Relay ContactsFigure 4-5 - Raise/Lower & Guard Inputs from Open Collectors CI-91104.6 4-20 mA CURENT OUTPUT 4.7 DC POWERFigure 4-6 - Current Output to FSK Bi-State Transmitter 4.9 INITIAL CHECKS 4.8 OPERATING NOTESFigure 4-7 - DC Supply Connections 5. If the output pressure of the Remote Set Regulator fails to change even with a change at the Command input, the internal fuse may be blown. Check and replace it as required with a 1A, 250V 3AG type. If the fuse continues to blow, check for wiring mistakes at the field wiring terminals or check for a defective PC board. Do not attempt further operation until the problem has been resolved 5.1 GENERAL SERVICEFigure 5-1 - Rear View of Gear Drive Assembly ChapterUnit dead, no motor movement 5.2 TROUBLESHOOTING HINTSSevere output tracking errors on Analog model Output drift on Analog model5.3.3 Procedure 5.3 SETTING OUTPUT LIMITS5.3.2 Test Setup 5.3.1 General Principles5.4 CALIBRATION TEST SETUP 5.5 CALIBRATION PRECAUTIONFigure 5-2 - Analog Test Setup 5.6 PRELIMINARY CALIBRATION CHECK5.7.2 Current Output Span & Load 5.7 DETAILED CALIBRATION FOR ANALOG MODEL5.7.1 Feedback Zero & Span 5.7.3 Pressure Output Check5.8 DETAILED CALIBRATION FOR RAISE/LOWER MODEL Figure 5-3 - Raise/Lower Test Setup5.8.1 Feedback Zero & Span 5.8.2 Current Output Span & Load 5.9 PCB REFERENCE DRAWINGSTable 5-1 - CPU Board & Termination Board Reference Table Service Figure 5-4 - Assembly, Analog Type CPU Board with Current OutputFigure 5-5 - Assembly, Analog Termination Board CI-9110Service Figure 5-6 - Assembly, Raise/Lower Type CPU Board with Current OutputFigure 5-7 - Assembly, Raise/Lower Termination Board 5-106.2 RAISE/LOWER INPUT MODEL SPECIFICATIONS6.1 ANALOG INPUT MODEL Chapter6.4 ANALOG OUTPUT 6.7 DC POWER6.3 GUARD INPUT 6.5 ACCURACY - ANALOG MODELS6.11 ENVIRONMENTAL 6.9 PRESSURE REGULATOR ASSEMBLY6.10 INSTRUMENT ENCLOSURE Range10 to 95% over -20 to +130 F -29 to +55 0.5% full scale errorHumidity C rangeParts Referenced in Figure PARTS7.1 MODEL 9110 MAIN PARTS ChapterParts Figure 7-1 - Remote Set Regulator Actuator UnitCI-9111 Parts Referenced in Figure Parts Referenced in Figure 7-1 ContinuedFigure 7-2 - Remote Set Regulator Actuator Unit Mounting Parts Part Number7.2 REMOTE SET REGULATOR BASIC PARTS Figure 7-3 - Remote Set Regulator Assembly Basic PartsParts Referenced in Figure IMPORTANCE OF GOOD GROUNDS ContentsGuidelines for System Grounding Supplement S14002 / Supplement S1400 Figure 1 Basic Ground Rod InstallationFigure 2 Overhead Map of Ground Bed for Gas Metering Station a BRING ALL CONDUCTORS TO THE SURFACENoise and Signal Errors GENERAL RECOMMENDATIONSFigure 4 Grounding of Phone Line Figure 3 Grounding of Equipment Housing4 / Supplement S1400 TRANSIENTS AND INTERFERENCE Supplement S1400Figure 6 Grounding of Thermometer Well in Gas Line Figure 5 Grounding of Transmitter6 / Supplement S1400 TYPES OF EARTH GROUNDS MAIN BREAKER BOX LIGHTNING ARRESTERS EACH PHASE Figure 7 AC Power Grounding SystemSERVICE TRANSFORMER ELECTRIC METER POWER COMPANY GROUND GROUND BED CONDUCTOR NOTE TEST POWER COMPANY GROUND RODDry Soil SOIL CONDITIONSGROUNDING TECHNIQUES FOR SERIES 33XX SYSTEMS Sandy SoilSeveral DPCs Mounted in Metal Cabinet with Power Supply Multiple DPC Cabinets with Local Power Supply in Each CabinetSupplement S1400 Figure 8 Grounding for DPCs and Power Suppliesin Single Metal Cabinet METEL CABINET OR RACKMultiple DPC Cabinets Powered by Single Power Supply Figure 9 Elements of a Facility Ground System From Grounding for the Control of EMI by Hugh W. Denny see refCourtesy of Interference Control Technologies Supplement S1400Multiple Clusters of DPC Cabinets Powered by Local Supplies ReferencesPage CI-9110 Mar Remote Set Regulator - Model 9110-00ACustomer Instruction Manual Emerson Process Management Bristol, Inc