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Emerson Process Management Series 9110 Preliminary Calibration Check, 2 - Analog Test Setup

Models: CI-9110 9110-00A Series 9110

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5.6 PRELIMINARY CALIBRATION CHECK

5.6 PRELIMINARY CALIBRATION CHECK

Once the test setup of Figure 5-2 or 5-3 has been completed, the following conditions must be established.

1.For all models, set switches SW1 (1-5) to OPEN for continuous operation, and SW2-6 to OPEN to disable Guard circuit. For Analog models only, set SW2-8 to OPEN for 1 - 5 V input.

2.Determine the output range of the Regulator (3-15, 3-27 or 6-30 psi). See if it is possible to scan the complete range of the regulator by adjusting the input test circuit and observing the pressure test gauge. If range of travel is not complete, mechanical limits are less than output span or:

0% < Limits < 100%

At this time, position limits to following settings (see topic 5.3):

Lo Limit = -10% (approximately) Hi Limit = +110% (approximately)

If full range cannot be obtained even with above limits, other problems may be indicated. Refer to topic 5.2 for troubleshooting hints before proceeding.

Figure 5-2 - Analog Test Setup

3.Set input test circuit for 0.995 V reading on DMM #1. DMM #2 should read 4 mA, ±.02 mA Test gauge should read minimum range value (3 or 6 psi), ±5.0%.

4.Press input test circuit push-buttons for 4.995 V, ±0.004 V reading on DMM #1. Reading on DMM #2 should be 20 mA, ±.02 mA. Test gauge should read maximum output range value (15, 27 or 30 psi), ±5.0%.

CI-9110

5-5

Service

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Emerson Process Management Series 9110, CI-9110, 9110-00A Preliminary Calibration Check, 2 - Analog Test Setup

Contents

Remote Set Regulator Model 9110-00A SeriesInstruction Manual CI-9110 MarEQUIPMENT APPLICATION WARNING IMPORTANT! READ INSTRUCTIONS BEFORE STARTINGRETURNED EQUIPMENT WARNING ELECTRICAL GROUNDINGREMEDIES WARRANTYA. FAX How to return material for Repair or ExchangeB. E-MAIL C. MailBristol Inc. Repair Authorization Form off-line completion Training BristolGET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM Getting Additional Information A Few Words About Bristol IncHelp Files / Release Notes Contacting Bristol Inc. DirectlyTelephone Support - Non-Technical Questions, Product Orders, etc Visit our Site on the World Wide WebTraining Courses Section 2 - INSTALLATION TABLE OF CONTENTSSection 3 - BOARD SETUP Section 4 - FIELD WIRINGSection 5 - SERVICE Section 4 - FIELD WIRING ContinuedSection 6 - SPECIFICATIONS SUPPLEMENTAL INSTRUCTIONSChapter INTRODUCTION1.1 PRODUCT DESCRIPTION 1.2 THEORY OF OPERATIONFigure 1-1 - Remote Set Regulator Figure 1-2 - Block Diagram of Analog Type Regulator CI-9110Introduction 1.2.3 Current Output 1.2.2 Guard InputFigure 1-3 - Block Diagram of Raise/Lower Type Regulator CI-9110Introduction 1.2.4 Raise/Lower Regulator Model 1.3 DATA PLATESAMPLE MODEL NUMBER Table 1A - Model Number BreakdownC = PNEUMATIC OUTPUT Table 1A - Model Number Breakdown ContinuedD = MOUNTING ARRANGEMENT E = CERTIFICATIONPage 2.1 GENERAL INSTALLATION2.2 MOUNTING 2.2.1 Two-Inch Pipe MountingFigure 2-1 - Overall Mounting Dimensions 2.3 PRESSURE CONNECTIONS2.3.1 General Piping 2.3.2 Moisture in Lines Figure 2-2 - Regulator Assembly2.3.3 Line Size 2.4 INTERNAL ACCESS2.3.4 Venting 2.4.1 Body and Cover2.5 INSTALLATION IN HAZARDOUS LOCATIONS Safety Note2.4.2 Electrical Conduit Port Page 3.1 USING OPTION SWITCHES BOARD SETUPCradle Switches with OPEN Designation Slide Switches with ON DesignationTable 3-1 - Regulator Assembly Switch SW1 & SW2 Functions & Settings 3.1.1 Switch Functions3.2 ANALOG INPUT MODELS 3.3 RAISE/LOWER INPUT MODELS3.3.1 Continuous Signal 3.3.2 Incremental SignalFigure 3-1 - Option Switches on CPU Board 3.4 INPUT FILTER Table 3-2 - Switch SW1 1-5, Pulse Increments3.6 OUTPUT RATE OF CHANGE 3.5 GUARD INPUT3.5.2 Static or Dynamic Guard Input 3.5.1 Guard LogicTable 3-3 - Switch SW2 2-5, Output Rate Of Change FAIL-HOLD MODE3.7 ANALOG FAILURE MODES Fail Hold & Fail Zero Figure 3-2 - Jumper Location on Analog Termination Board FAIL-ZERO MODEPage Figure 4-1 - Field Wiring Terminals Chapter FIELD WIRING4.1 GENERAL 4.2 TERMINAL BLOCK IDENTIFICATION4.3 ANALOG VOLTAGE INPUT 1-5 V WITH GUARD Table 4-1 - Terminal Identification For Analog Input ModelsTable 4-2 - Terminal Identification For Raise/Lower Models Figure 4-3 - Analog Current Input with Guard Figure 4-2 - Analog Voltage Input with GuardField Wiring CI-91104.5 RAISE/LOWER INPUTS WITH GUARD 4.4 ANALOG CURRENT INPUT 4-20 mA WITH GUARDFigure 4-5 - Raise/Lower & Guard Inputs from Open Collectors Figure 4-5 - Raise/Lower & Guard Inputs from Relay ContactsField Wiring CI-91104.7 DC POWER 4.6 4-20 mA CURENT OUTPUTFigure 4-6 - Current Output to FSK Bi-State Transmitter 4.8 OPERATING NOTES 4.9 INITIAL CHECKSFigure 4-7 - DC Supply Connections 5. If the output pressure of the Remote Set Regulator fails to change even with a change at the Command input, the internal fuse may be blown. Check and replace it as required with a 1A, 250V 3AG type. If the fuse continues to blow, check for wiring mistakes at the field wiring terminals or check for a defective PC board. Do not attempt further operation until the problem has been resolved Figure 5-1 - Rear View of Gear Drive Assembly SERVICE5.1 GENERAL ChapterSevere output tracking errors on Analog model 5.2 TROUBLESHOOTING HINTSUnit dead, no motor movement Output drift on Analog model5.3.2 Test Setup 5.3 SETTING OUTPUT LIMITS5.3.3 Procedure 5.3.1 General Principles5.5 CALIBRATION PRECAUTION 5.4 CALIBRATION TEST SETUP5.6 PRELIMINARY CALIBRATION CHECK Figure 5-2 - Analog Test Setup5.7.1 Feedback Zero & Span 5.7 DETAILED CALIBRATION FOR ANALOG MODEL5.7.2 Current Output Span & Load 5.7.3 Pressure Output CheckFigure 5-3 - Raise/Lower Test Setup 5.8 DETAILED CALIBRATION FOR RAISE/LOWER MODEL5.8.1 Feedback Zero & Span 5.9 PCB REFERENCE DRAWINGS 5.8.2 Current Output Span & LoadTable 5-1 - CPU Board & Termination Board Reference Table Figure 5-5 - Assembly, Analog Termination Board Figure 5-4 - Assembly, Analog Type CPU Board with Current OutputService CI-9110Figure 5-7 - Assembly, Raise/Lower Termination Board Figure 5-6 - Assembly, Raise/Lower Type CPU Board with Current OutputService 5-106.1 ANALOG INPUT MODEL SPECIFICATIONS6.2 RAISE/LOWER INPUT MODEL Chapter6.3 GUARD INPUT 6.7 DC POWER6.4 ANALOG OUTPUT 6.5 ACCURACY - ANALOG MODELS6.10 INSTRUMENT ENCLOSURE 6.9 PRESSURE REGULATOR ASSEMBLY6.11 ENVIRONMENTAL RangeHumidity 0.5% full scale error10 to 95% over -20 to +130 F -29 to +55 C range7.1 MODEL 9110 MAIN PARTS PARTSParts Referenced in Figure ChapterFigure 7-1 - Remote Set Regulator Actuator Unit PartsCI-9111 Figure 7-2 - Remote Set Regulator Actuator Unit Mounting Parts Parts Referenced in Figure 7-1 ContinuedParts Referenced in Figure Part NumberFigure 7-3 - Remote Set Regulator Assembly Basic Parts 7.2 REMOTE SET REGULATOR BASIC PARTSParts Referenced in Figure Guidelines for System Grounding ContentsIMPORTANCE OF GOOD GROUNDS Supplement S1400Figure 2 Overhead Map of Ground Bed for Gas Metering Station Figure 1 Basic Ground Rod Installation2 / Supplement S1400 a BRING ALL CONDUCTORS TO THE SURFACEGENERAL RECOMMENDATIONS Noise and Signal ErrorsFigure 3 Grounding of Equipment Housing Figure 4 Grounding of Phone Line4 / Supplement S1400 Supplement S1400 TRANSIENTS AND INTERFERENCEFigure 5 Grounding of Transmitter Figure 6 Grounding of Thermometer Well in Gas Line6 / Supplement S1400 TYPES OF EARTH GROUNDS SERVICE TRANSFORMER ELECTRIC METER POWER COMPANY GROUND Figure 7 AC Power Grounding SystemMAIN BREAKER BOX LIGHTNING ARRESTERS EACH PHASE GROUND BED CONDUCTOR NOTE TEST POWER COMPANY GROUND RODGROUNDING TECHNIQUES FOR SERIES 33XX SYSTEMS SOIL CONDITIONSDry Soil Sandy SoilMultiple DPC Cabinets with Local Power Supply in Each Cabinet Several DPCs Mounted in Metal Cabinet with Power Supplyin Single Metal Cabinet Figure 8 Grounding for DPCs and Power SuppliesSupplement S1400 METEL CABINET OR RACKMultiple DPC Cabinets Powered by Single Power Supply Courtesy of Interference Control Technologies From Grounding for the Control of EMI by Hugh W. Denny see refFigure 9 Elements of a Facility Ground System Supplement S1400References Multiple Clusters of DPC Cabinets Powered by Local SuppliesPage Customer Instruction Manual Remote Set Regulator - Model 9110-00ACI-9110 Mar Emerson Process Management Bristol, Inc