Fluke A20M-AF, A70M, HPMS - page 2

RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL

© 2007 DH Instruments, a Fluke Company

High pressure liquids and gases are potentially hazardous. Energy stored in these liquids and gases can

be released unexpectedly and with extreme force. High pressure systems should be assembled and operated

only by personnel who have been instructed in proper safety practices.

This instrument is not to be operated in any other manner than that specified by the manufacturer.

© 2007 DH Instruments, a Fluke Company All rights reserved.

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any

form or by any means, electronic or mechanical, for any purpose, without the express written permission of DH Instruments, a

Fluke Company 4765 East Beautiful Lane, Phoenix AZ 85044-5318, USA.

DH Instruments makes sincere efforts to ensure accuracy and quality of its’ published materials; however, no warranty, expressed

or implied, is provided. DH Instruments disclaims any responsibility or liability for any direct or indirect damages resulting from the

use of the information in this manual or products described in it. Mention of any product or brand does not constitute an

endorsement by DH Instruments of that product or brand. This manual was originally composed in English and was subsequently

translated into other languages. The fidelity of the translation cannot be guaranteed. In case of conflict between the English version

and other language versions, the English version predominates.

Products described in this manual are manufactured under international patents and one or more of the following U.S. patents:

5,142,483; 5,257,640; 5,331,838; 5,445,035. Other U.S. and international patents pending.

AutoRange, AutoZ, DH Instruments, DH, DHI, CalTool, COMPASS, GPC1-1000, PGC-1000-AF, RPM4, QDUT, Q-RPT, RPM4 and

SDS are trademarks, registered and otherwise, of DH Instruments, a Fluke Company.

Document No. 550136b-01

070627

Printed in the USA

Contents

Main Page T O E AB O Page Page Page T S AB F S RE UR GU A T M Page 1 I . 1. I 1.2 SPECIFICATIONS 1.2.1 GENERAL SPECIFICATIONS 1.2.2 PRESSURE MEASUREMENT SPECIFICATIONS 1.2.2.1 QUARTZ REFERENCE PRESSURE TRANSDUCERS (Q-RPT) 1.2.2.2 ON-BOARD BAROMETER Page Page 2.1.2 INSPECTING CONTENTS 2.2 PGC-10000-AF SYSTEM 2.3 SITE REQUIREMENTS 2.4 SETUP 2.4.1 PREPARING FOR OPERATION 2.4.2 RPM4/HPMS FRONT, REAR AND SIDE VIEWS 2.4.2.1 RPM4/HPMS FRONT VIEW 2.4.2.2 RPM4/HPMS REAR VIEW RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL 2.4.2.3 RPM4/HPMS SIDE VIEW Figure 5. RPM4 front panel Figure 4. RPM4/HPMS side view 2.4.3 RPM4 FRONT AND REAR PANELS 2.4.3.1 RPM4 FRONT PANEL 2.4.3.2 RPM4 REAR PANEL 2.4.4 POWER CONNECTION 2.4.5 FOOTSWITCH CONNECTION 2.4.6 TEST PORT CONNECTION 2.4.6.1 THE ATM PORTS OF RPM4 2.4.7 CHECK/SET SECURITY LEVEL 2.4.8 SETTING UP AUTOTEST FILES 2.5 POWER-UP AND VERIFICATION 2.5.1 SWITCH POWER ON 2.5.2 CHECK PRESSURE MEASUREMENT OPERATION 2.5.2.1 CHECKING ABSOLUTE MODE PRESSURE MEASUREMENT 2.5.2.2 CHECKING GAUGE MODE PRESSURE MEASUREMENT Page Page RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL PRESSURE1UNITM hzRR DDISPLAYFUCNIONnn/nn Figure 7. MAIN RUN screen display fields 3.1.2 FUNCTION / DATA KEYPAD LAYOUT AND PROTOCOL 3.1.3 REMOTE [ENT] (ENTER) FOOTSWITCH 3.1.4 SOUNDS 3.2 GENERAL OPERATING PRINCIPLES 3.2.1 PRESSURE READY/NOT READY 3.2.2 GAUGE MODE, DYNAMIC COMPENSATION FOR ATMOSPHERIC PRESSURE 3.2.3 MULTIPE RANGES (Q-RPTS, AUTORANGE AND INFINITE RANGING) 3.2.4 AUTOMATED TEST AND CALIBRATION SEQUENCES 3.2.5 HPMS (HIGH PRESSURE MOUNTING SYSTEM) Page Page 3. OPERATION Figure 10. HPMS pneumatic schematic 3.2.6 DIRECT FUNCTION KEYS SUMMARY 3.3 DIRECT FUNCTION KEYS 3.3.1 [RANGE] Page 3.3.2 [UNIT] 3.3.3 [MODE] 3.3.4 [AUTORANGE] RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL Table 4. Settings made by AutoRange 3.3.5 [LEAK CK] Page 3.3.6 [DISPLAY] 3.3.6.1 AVG (AVERAGE) 3.3.6.2 Rate 3.3.6.3 Dev (Deviation) 3.3.6.4 RPT 3.3.6.5 Hi/Lo 3.3.6.6 Freeze 3.3.6.7 Clean 3.3.7 [HEAD] 3.3.8 [SDS] 3.3.9 [AUTOZ] 3.3.9.1 [AUTOZ] IN GAUGE MODE Page Page Page 3.3.10 [ENT] (RUN AUTOTEST) 3.3.10.1 AUTOTEST INITIALIZATION 3.3.10.2 TEST EXECUTION Page 3.4 [SETUP] 3.4.1 <1RANGE> 3.4.1.1 SAVING AN AUTORANGE RANGE 3.4.1.2 DELETING AUTORANGE RANGES 3.4.2 <2RES> (RESOLUTION) 3.4.3 <3STAB> 3.4.4 <4UL> (UPPER LIMIT) 3.4.4.1 OVER PRESSURE FUNCTION 3.4.5 <5ATEST> 3.4.5.1 DATA 3.4.5.2 FILE Page 3.5 [SPECIAL] 3.5.1 <1AUTOZ> Page Page 3.5.1.1 EDIT AUTOZ 3.5.2 <2REMOTE> 3.5.2.1 <1COM1, 2COM2> 3.5.2.2 <3IEEE-488> 3.5.2.3 <4FORMAT> 3.5.2.4 <5RS232 SELF-TEST> 3.5.3 <3HEAD> 3.5.4 <4SDS> 3.5.5 <5PREFS> 3.5.5.1 <1SCRSVR> 3.5.5.2 <2SOUND> 3.5.5.3 <3TIME> 3.5.5.4 <4ID> 3.5.5.5 <5LEVEL> (SECURITY) Page Page 3.5.7 <7INTERNAL> 3.5.7.1 <1BARO> 3.5.7.2 <2READRT> 3.5.7.3 <3RPT2X> 3.5.7.4 <4LO VNT> 3.5.7.5 <5LOG> 3.5.8 <8CAL> 3.5.9 <9RESET> 3.5.9.1 <1SETS> 3.5.9.2 <2 UNITS> 3.5.9.3 <3ATEST> 3.5.9.4 <4 CAL> 3.5.9.5 <5 ALL> Page 4 R . 4. R 4.3 PROGRAMMING FORMATS 4.3.1 CLASSIC PROGRAM MESSAGE FORMAT 4.3.2 ENHANCED PROGRAM MESSAGE FORMAT 4.3.2.1 USING COMMAND TYPE COMMANDS 4.3.2.2 USING QUERY TYPE COMMANDS 4. REMOTE OPERATION 4.4 COMMANDS 4.4.1 PROGRAMMING MESSAGES Table 14. Program message list RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL 4.4.2 ERROR MESSAGESS Table 15. Error #s and descriptions 4.4.3 PROGRAM MESSAGE DESCRIPTION OVERVIEW Each program message description is separated into the following sections: 4.4.4 PROGRAM MESSAGE DESCRIPTIONS Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 4.5 STATUS REPORTING SYSTEM 4.5.1 ERROR QUEUE 4.5.2 STATUS BYTE REGISTER 4.5.3 STANDARD EVENT REGISTER 4.5.4 READY STATUS REGISTER 4. REMOTE OPERATION 4.6 IEEE STD. 488.2 COMMON AND STATUS PROGRAM MESSAGES Table 19. Program message list 4.6.1 PROGRAM MESSAGE DESCRIPTIONS Page Page Page 5 M C . 5. 5.2.2 ADJUSTMENT OF THE ON-BOARD BAROMETER 5.3 RPM4 Q-RPT CALIBRATION 5.3.1 PRINCIPLE 5.3.1.1 PA AND PM COEFFICIENTS 5.3.1.2 AS RECEIVED AND AS LEFT DATA 5.3.2 EQUIPMENT REQUIRED 5.3.3 SET-UP AND PREPARATION 5.3.4 RECOMMENDED CALIBRATION POINT SEQUENCE 5.3.5 TURNING OFF ABSOLUTE MODE CAPABILITY FOR A Q-RPT 5.3.6 Q-RPT CALIBRATION USING CALTOOL FOR Q-RPTS SOFTWARE 5.3.7 EDITING AND VIEWING Q-RPT CALIBRATION INFORMATION 5.3.8 Q-RPT ADJUSTMENT WITHOUT CALTOOL FOR Q-RPTS SOFTWARE Page 5.4 RPM4 REPAIR 5.4.1 REMOVING RPM4 FROM HPMS 5.4.2 OPENING AND CLOSING THE RPM4 ENCLOSURE 5.4.3 RELOADING EMBEDDED SOFTWARE INTO FLASH MEMORY 5.4.4 SUBASSEMBLY DESCRIPTION AND LOCATION 5.4.4.1 MICRO BOARD 5.4.4.2 POWER SUPPLY MODULE 5.4.4.3 DRIVER BOARD 5.4.4.4 ON-BOARD BAROMETER 5.4.4.5 Q-RPT MODULE 5.4.4.6 DISPLAY 5.5 RPM4 ILLUSTRATED PARTS BREAKDOWN Page Page Page RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL Table 25. RPM4 Illustrated Parts Breakdown of Internal Assembly (see Figure 19) Figure 19. RPM4 Illustrated Parts Breakdown of Internal Assembly Page 5.6 HPMS MAINTENANCE 5.6.1 HPMS OVERHAUL 5. MAINTENANCE, ADJUSTMENTS AND CALIBRATIONS 5.7 HPMS ILLUSTRATED PARTS BREAKDOWN Table 27. HPMS Assembly Illustrated Parts Breakdown (see Figure 21 and 22) Page Page Page 6. TROUBLESHOOTING 6 T G NG IN Page 6. TROUBLESHOOTING Page 7 A . 7. A Page 8 W Y TY AN Page 9. GLOSSARY 9 G Y RY AR