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Fluke A20M-AF, A70M, HPMS 2.4.4 POWER CONNECTION , 2.4.5 FOOTSWITCH CONNECTION , 2.4.6 TEST PORT CONNECTION

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2. INSTALLATION

Page 11 © 2007 DH Instruments, a Fluke Company

2.4.3.2 RPM4 REAR PANEL

1. 12VDC Power Supply Connection

2. Accessories connector (to HPMS rear

panel FOOTSWITCH and LEDs)

3. IEEE-488 Connector

4. COM2 Connector

5. COM1 Connector

6. Power Switch

7. Fuse

8. Electrical Power Connector

(IEC-320-C13)

9. Fan

10. TEST(+) Pressure Port, Lo Q-RPT

11. TEST(+) Pressure Port, Hi Q-RPT

12. ATM Pressure Port, Lo Q-RPT

13. ATM Pressure Port, Hi Q-RPT

14. Product Label (bottom of case)

Figure 6. RPM4 rear panel

2.4.4 POWER CONNECTION

Connect the supplied power cable to the RPM4 rear panel power module.

Connect the other end of the power cable to an electrical supply of 85 to 264 VAC,

50/60 Hz.

2.4.5 FOOTSWITCH CONNECTION

Connect the foot switch supplied in the RPM4/HPMS accessories to the HPMS rear panel

electrical connection labeled FOOT SWITCH. Place the foot switch on the floor at a convenient

location (see Section 2.2, Figure 1). The FOOT SWITCH function is equivalent to the RPM4 front

panel [ENT] key and may be used frequently while running tests and calibrations.

2.4.6 TEST PORT CONNECTION

A single high pressure TEST port is provided on the rear panel of the HPMS.

The test port connection is a DH500 F. DH500 is a gland and collar type fitting for 1/4 in.

(6 mm) coned and left hand threaded tube. DH500 is equivalent to AE F250C, HIP HF4, etc.

Connection to GPC1 if the RPM4/HPMS is Part of an PGC-10000-AF System

If the RPM4/HPMS was delivered as part of a PGC-10000-AF Pneumatic Gauge Calibrator, a

GPC1 Gas Pressure Controller was delivered with it. The GPC1 includes a fittings kit with

the necessary fittings to interconnect the RPM4/HPMS and GPC1 as well as instructions on

making the connection. See the GPC1-10000-AF manual.

Contents

Main Page T O E AB O Page Page Page T S AB F S RE UR GU A T M Page 1 I . 1. I 1.2 SPECIFICATIONS 1.2.1 GENERAL SPECIFICATIONS 1.2.2 PRESSURE MEASUREMENT SPECIFICATIONS 1.2.2.1 QUARTZ REFERENCE PRESSURE TRANSDUCERS (Q-RPT) 1.2.2.2 ON-BOARD BAROMETER Page Page 2.1.2 INSPECTING CONTENTS 2.2 PGC-10000-AF SYSTEM 2.3 SITE REQUIREMENTS 2.4 SETUP 2.4.1 PREPARING FOR OPERATION 2.4.2 RPM4/HPMS FRONT, REAR AND SIDE VIEWS 2.4.2.1 RPM4/HPMS FRONT VIEW 2.4.2.2 RPM4/HPMS REAR VIEW RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL 2.4.2.3 RPM4/HPMS SIDE VIEW Figure 5. RPM4 front panel Figure 4. RPM4/HPMS side view 2.4.3 RPM4 FRONT AND REAR PANELS 2.4.3.1 RPM4 FRONT PANEL 2.4.3.2 RPM4 REAR PANEL 2.4.4 POWER CONNECTION 2.4.5 FOOTSWITCH CONNECTION 2.4.6 TEST PORT CONNECTION 2.4.6.1 THE ATM PORTS OF RPM4 2.4.7 CHECK/SET SECURITY LEVEL 2.4.8 SETTING UP AUTOTEST FILES 2.5 POWER-UP AND VERIFICATION 2.5.1 SWITCH POWER ON 2.5.2 CHECK PRESSURE MEASUREMENT OPERATION 2.5.2.1 CHECKING ABSOLUTE MODE PRESSURE MEASUREMENT 2.5.2.2 CHECKING GAUGE MODE PRESSURE MEASUREMENT Page Page RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL PRESSURE1UNITM hzRR DDISPLAYFUCNIONnn/nn Figure 7. MAIN RUN screen display fields 3.1.2 FUNCTION / DATA KEYPAD LAYOUT AND PROTOCOL 3.1.3 REMOTE [ENT] (ENTER) FOOTSWITCH 3.1.4 SOUNDS 3.2 GENERAL OPERATING PRINCIPLES 3.2.1 PRESSURE READY/NOT READY 3.2.2 GAUGE MODE, DYNAMIC COMPENSATION FOR ATMOSPHERIC PRESSURE 3.2.3 MULTIPE RANGES (Q-RPTS, AUTORANGE AND INFINITE RANGING) 3.2.4 AUTOMATED TEST AND CALIBRATION SEQUENCES 3.2.5 HPMS (HIGH PRESSURE MOUNTING SYSTEM) Page Page 3. OPERATION Figure 10. HPMS pneumatic schematic 3.2.6 DIRECT FUNCTION KEYS SUMMARY 3.3 DIRECT FUNCTION KEYS 3.3.1 [RANGE] Page 3.3.2 [UNIT] 3.3.3 [MODE] 3.3.4 [AUTORANGE] RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL Table 4. Settings made by AutoRange 3.3.5 [LEAK CK] Page 3.3.6 [DISPLAY] 3.3.6.1 AVG (AVERAGE) 3.3.6.2 Rate 3.3.6.3 Dev (Deviation) 3.3.6.4 RPT 3.3.6.5 Hi/Lo 3.3.6.6 Freeze 3.3.6.7 Clean 3.3.7 [HEAD] 3.3.8 [SDS] 3.3.9 [AUTOZ] 3.3.9.1 [AUTOZ] IN GAUGE MODE Page Page Page 3.3.10 [ENT] (RUN AUTOTEST) 3.3.10.1 AUTOTEST INITIALIZATION 3.3.10.2 TEST EXECUTION Page 3.4 [SETUP] 3.4.1 <1RANGE> 3.4.1.1 SAVING AN AUTORANGE RANGE 3.4.1.2 DELETING AUTORANGE RANGES 3.4.2 <2RES> (RESOLUTION) 3.4.3 <3STAB> 3.4.4 <4UL> (UPPER LIMIT) 3.4.4.1 OVER PRESSURE FUNCTION 3.4.5 <5ATEST> 3.4.5.1 DATA 3.4.5.2 FILE Page 3.5 [SPECIAL] 3.5.1 <1AUTOZ> Page Page 3.5.1.1 EDIT AUTOZ 3.5.2 <2REMOTE> 3.5.2.1 <1COM1, 2COM2> 3.5.2.2 <3IEEE-488> 3.5.2.3 <4FORMAT> 3.5.2.4 <5RS232 SELF-TEST> 3.5.3 <3HEAD> 3.5.4 <4SDS> 3.5.5 <5PREFS> 3.5.5.1 <1SCRSVR> 3.5.5.2 <2SOUND> 3.5.5.3 <3TIME> 3.5.5.4 <4ID> 3.5.5.5 <5LEVEL> (SECURITY) Page Page 3.5.7 <7INTERNAL> 3.5.7.1 <1BARO> 3.5.7.2 <2READRT> 3.5.7.3 <3RPT2X> 3.5.7.4 <4LO VNT> 3.5.7.5 <5LOG> 3.5.8 <8CAL> 3.5.9 <9RESET> 3.5.9.1 <1SETS> 3.5.9.2 <2 UNITS> 3.5.9.3 <3ATEST> 3.5.9.4 <4 CAL> 3.5.9.5 <5 ALL> Page 4 R . 4. R 4.3 PROGRAMMING FORMATS 4.3.1 CLASSIC PROGRAM MESSAGE FORMAT 4.3.2 ENHANCED PROGRAM MESSAGE FORMAT 4.3.2.1 USING COMMAND TYPE COMMANDS 4.3.2.2 USING QUERY TYPE COMMANDS 4. REMOTE OPERATION 4.4 COMMANDS 4.4.1 PROGRAMMING MESSAGES Table 14. Program message list RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL 4.4.2 ERROR MESSAGESS Table 15. Error #s and descriptions 4.4.3 PROGRAM MESSAGE DESCRIPTION OVERVIEW Each program message description is separated into the following sections: 4.4.4 PROGRAM MESSAGE DESCRIPTIONS Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 4.5 STATUS REPORTING SYSTEM 4.5.1 ERROR QUEUE 4.5.2 STATUS BYTE REGISTER 4.5.3 STANDARD EVENT REGISTER 4.5.4 READY STATUS REGISTER 4. REMOTE OPERATION 4.6 IEEE STD. 488.2 COMMON AND STATUS PROGRAM MESSAGES Table 19. Program message list 4.6.1 PROGRAM MESSAGE DESCRIPTIONS Page Page Page 5 M C . 5. 5.2.2 ADJUSTMENT OF THE ON-BOARD BAROMETER 5.3 RPM4 Q-RPT CALIBRATION 5.3.1 PRINCIPLE 5.3.1.1 PA AND PM COEFFICIENTS 5.3.1.2 AS RECEIVED AND AS LEFT DATA 5.3.2 EQUIPMENT REQUIRED 5.3.3 SET-UP AND PREPARATION 5.3.4 RECOMMENDED CALIBRATION POINT SEQUENCE 5.3.5 TURNING OFF ABSOLUTE MODE CAPABILITY FOR A Q-RPT 5.3.6 Q-RPT CALIBRATION USING CALTOOL FOR Q-RPTS SOFTWARE 5.3.7 EDITING AND VIEWING Q-RPT CALIBRATION INFORMATION 5.3.8 Q-RPT ADJUSTMENT WITHOUT CALTOOL FOR Q-RPTS SOFTWARE Page 5.4 RPM4 REPAIR 5.4.1 REMOVING RPM4 FROM HPMS 5.4.2 OPENING AND CLOSING THE RPM4 ENCLOSURE 5.4.3 RELOADING EMBEDDED SOFTWARE INTO FLASH MEMORY 5.4.4 SUBASSEMBLY DESCRIPTION AND LOCATION 5.4.4.1 MICRO BOARD 5.4.4.2 POWER SUPPLY MODULE 5.4.4.3 DRIVER BOARD 5.4.4.4 ON-BOARD BAROMETER 5.4.4.5 Q-RPT MODULE 5.4.4.6 DISPLAY 5.5 RPM4 ILLUSTRATED PARTS BREAKDOWN Page Page Page RPM4/HPMS A70M/A20M-AF OPERATION AND MAINTENANCE MANUAL Table 25. RPM4 Illustrated Parts Breakdown of Internal Assembly (see Figure 19) Figure 19. RPM4 Illustrated Parts Breakdown of Internal Assembly Page 5.6 HPMS MAINTENANCE 5.6.1 HPMS OVERHAUL 5. MAINTENANCE, ADJUSTMENTS AND CALIBRATIONS 5.7 HPMS ILLUSTRATED PARTS BREAKDOWN Table 27. HPMS Assembly Illustrated Parts Breakdown (see Figure 21 and 22) Page Page Page 6. TROUBLESHOOTING 6 T G NG IN Page 6. TROUBLESHOOTING Page 7 A . 7. A Page 8 W Y TY AN Page 9. GLOSSARY 9 G Y RY AR