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Frymaster 45, 35 manual Non-ComputerControlled Fryer

Models: 45 35

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1.8.3 Non-Computer Controlled Fryer

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Frymaster 45, 35 manual Non-ComputerControlled Fryer

Contents

MARCH 24-HourService HotlineService and Parts Manual Performance Pro Series Gas Fryers ModelsDANGER NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS DANGER DANGERDANGER DANGERPERFORMANCE PRO SERIES GAS FRYERS MODELS Table of Contents CHAPTER 1 Service ProceduresPERFORMANCE PRO SERIES GAS FRYERS MODELS Table of Contents CHAPTER 2 Parts List1.1.1 Pilot Ignition CHAPTER 1 SERVICE PROCEDURESPERFORMANCE PRO SERIES GAS FRYERS MODELS 1.1 General1.2 Moving the Fryer for Servicing 1.1.4 Thermostats and Temperature Probes1.1.3 Controller Options After servicing is complete 1.3 Diagnostic Procedures1.3.1 Cleaning the Gas Valve Vent Tube To adjust burner gas pressure12.Place the gas valve in the OFF position 1.3.5 Calibrating the Thermostat 1.3.3 Adjusting the Pilot FlameFryers with thermostat access doors Fryers with thermostat control panels 1.4.1 Replacing a Controller or Computer 1.3.6 Testing the Temperature Probe1.4 Replacing Fryer Components 2.Drain the frypot CAUTION Drain the frypot before pro- ceeding 1.4.4 Replacing the Temperature Probe1-10 1.4.10 Replacing the Gas Valve 1.4.9 Replacing Burner Ceramic Targetsbefore proceeding further 1.4.11 Replacing the Pilot Assembly or ThermopileDrain the frypot or remove the handle from the drain valve16.Remove the ﬂue cap DANGER 1.5 Troubleshooting and Problem Isolation1.4.13 Replacing a Pump/Motor No pilot ﬂame 1.5.1 Typical ProblemsThe Gas and Electrical Power Supplies Pilot FailureIncorrect or Fluctuating Gas Pressure The Electronic CircuitsThe Gas Valve Improper Burner FunctionOther Causes of Popping Inadequate Make-upAirPage Common Computer Complaints Filtration Malfunction N.O Upper Limit Microswitch Modular Basket Lift Simplified SchematicModular Basket Lift Simplified Schematic TimerBasket Lift Malfunction LeakageElectronics Failure Binds and JamsMotor and Gear Wear 1.5.2 Interpretation of Analog Controller Lights 1.6 Probe Resistance Chart Probe Resistance Chart1.7 Troubleshooting Guides 1.7.3 Troubleshooting the Thermostat 1.7.2 Troubleshooting the Gas Valve1.7.4 Troubleshooting the Temperature Probe 1.8Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-ComputerControlled Fryer 1.8.4 Electronic Ignition 8050902D 1.8.5 Filter Box1.8.6 Modular Basket Lift 100/120V 1.8.7 Modular Basket Lift 208/250V PART # CHAPTER 2 PARTS LIST2.1 Accessories PERFORMANCE PRO SERIES GAS FRYERS MODELS4.Wiring has been omitted for clarity 2.2 Basket Lift and Associated Parts100-120VConfiguration 208-250VConfigurationBasket Lift Assemblies PART #COMPONENT Four station fryer shown 2.3 Cabinetry 2.3.1 FPP/FMP Model CabinetryFront of fryer Rear of fryerBase Assemblies PART #COMPONENT Cabinet Assemblies see SectionFour station fryer shown 2.3.2 PMJ Non-ﬁlterModel CabinetryFront of fryer Rear of fryerOther Components PART #COMPONENT PART # 2.4 Casters, Legs, and Associated HardwarePART # COMPONENTwith Melt Cycle Timer 2.5 Component BoxesFull-vatComponent Box Assembly Full-vatComponent Box AssemblyCOMPONENT Not illustrated2-10 PART #Page Control Panel Assemblies Thermostat Access Door MJPART # COMPONENTCOMPONENT 2.7 Controller AssembliesBasket Lift Timer PART #Remote Computer/Controller Cable Assemblies Wiring Assemblies and Harnesses2-14 PART # 2.8 Door Assembly106-3965 Door Assembly Miscellaneous PART #COMPONENT Drain TubesDual-vat,Right Assembly 2.9.2 Drain Valves FPP/FMP ModelsFull-vatAssembly Dual-vat,Left AssemblyDrain Valve Assemblies Drain Safety SwitchPART # COMPONENTPART # 2.9.3 Drain Valves PMJ Models208-250VAssembly 2.10 Filter Boxes120V Assembly 208-240VAssemblyComponents PART #COMPONENT Complete Box AssembliesCOMPONENT 2.11 Filter Pan AssemblyPART # COMPONENT 2.12 FrypotsPART # COMPONENT 2.13 Frypot Cabinetry2.13.1 PMJ45 Frypot Cabinetry PART #COMPONENT 2.13.2 PMJ35 Frypot CabinetryPART # COMPONENT 2.14 Gas Valves and Burners2.14.1 PMJ45 Gas Valves and Burners PART #Pilot Assemblies, CE and Export PART #COMPONENT Pilot Assemblies, Non-CENon-CEPropane to Natural 2.14.2 PMJ35 Gas Valves and BurnersGas Valve Conversion Kits 3Non-CENatural to PropanePilot Assemblies, CE and Export PART #COMPONENT Pilot Assemblies, Non-CECOMPONENT 2.14.3 IgnitorsPART # Filter Suction Manifold 2.15 Oil Return Components115V Pump/Motor Assembly shown Filter Return ManifoldHandle Assemblies, Oil Return Valve PART #COMPONENT Oil Return Components continued on next pagePART # 2.16 Oil Return AssemblyPART # COMPONENTCOMPONENT 2.17 Thermostats and TimersOperating Thermostat Assembly, Fenwall Timers, Basket LiftCOMPONENT ConnectorsCOMPONENT 2.20 Power Shower2.19 Garland Range S35 Parts Power Shower AssemblyMarch SERVICE HOTLINE819-6092