Manuals / Frymaster / Kitchen Appliance / Fryer

Frymaster 45, 35 manual Not illustrated, 2-10, Part #, Component

Models: 45 35

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*Not illustrated.

ITEM	PART #	COMPONENT
1	807-0670	Relay, 24V
2	807-0833	Relay, Latch

*807-0834 Relay, Basket Lift

3

200-7176

Bracket, Relay

4810-2243 Spring, Relay Hold Down

5816-0217 Insulating Paper

6810-1164 Terminal Block, 1 Plc. Screwless Terminal

7810-1168 Terminal Block, Screwless End

8826-1337 Tab, Terminal (pkg. of 5)

9806-5857 Interface Board, Electronic Ignition

10826-2425 Interface Board, Pilot Ignition

11826-1546 Melt Cycle Timer Kit

12	810-0045	Bushing, .875
13		Transformers
	807-0800	120V/24V
	807-2176	100-120V/12V & 24V
	807-0680	208-240V/12V & 24V
	807-1999	208-240V/24V, 208-250V/12V & 24V
14	807-5244	Ignition Module, Fenwal

*826-2898 Kit to replace Honeywell module with Fenwal (807-5244)

*806-5879SP Cable Assembly, Ignition Module, Interface Board to Module

*806-5830SP Cable, Ignition, with Ceramic Cover

*807-3483 Cable, Ignition (used with MJ45 ignition cable kit, 826-1721)

*807-4375 Connector, Rajah

*807-1928 Flame Sensor Electrode

*WIR0165 Component Shield (Std.) Wiring (FV, 208-250 Export only)

*809-0349 Spacer, Interface Board

*826-1346 Spacer, Ignition Module (pkg. of 10)

*WIR0148 Component Shield (with Mechanical Timer) Wiring

*WIR0161 Component Shield (with Melt Cycle) Wiring (DV)

*WIR0164 Component Shield (with Melt Cycle) Wiring (FV, 240V and below)

*WIR0160 Component Shield Wiring (DV)

*WIR0163 Component Shield Wiring (FV)

*WIR0162 Component Shield Wiring (FV, DV)

*WIR0258 Wiring, Component Shield

*WIR0329 Component Shield Drainswitch Wiring (DV/FV)

*WIR0349 Microswitch Wiring (DV)

*WIR0350 Microswitch Wiring (DV)

*Not illustrated.

2-10

Image 49

Frymaster 45, 35 manual Not illustrated, 2-10, Part #, Component

Contents

Service and Parts Manual 24-HourService HotlinePerformance Pro Series Gas Fryers Models MARCHNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS NOTICE TO U.S. CUSTOMERSDANGER DANGER DANGERDANGER DANGERPERFORMANCE PRO SERIES GAS FRYERS MODELS Table of Contents CHAPTER 1 Service ProceduresPERFORMANCE PRO SERIES GAS FRYERS MODELS Table of Contents CHAPTER 2 Parts ListPERFORMANCE PRO SERIES GAS FRYERS MODELS CHAPTER 1 SERVICE PROCEDURES1.1 General 1.1.1 Pilot Ignition1.1.3 Controller Options 1.1.4 Thermostats and Temperature Probes1.2 Moving the Fryer for Servicing 1.3.1 Cleaning the Gas Valve Vent Tube 1.3 Diagnostic ProceduresTo adjust burner gas pressure After servicing is complete12.Place the gas valve in the OFF position Fryers with thermostat access doors 1.3.3 Adjusting the Pilot Flame1.3.5 Calibrating the Thermostat Fryers with thermostat control panels 1.4 Replacing Fryer Components 1.3.6 Testing the Temperature Probe1.4.1 Replacing a Controller or Computer 2.Drain the frypot CAUTION Drain the frypot before pro- ceeding 1.4.4 Replacing the Temperature Probe1-10 1.4.10 Replacing the Gas Valve 1.4.9 Replacing Burner Ceramic TargetsDrain the frypot or remove the 1.4.11 Replacing the Pilot Assembly or Thermopilehandle from the drain valve before proceeding further16.Remove the ﬂue cap 1.4.13 Replacing a Pump/Motor 1.5 Troubleshooting and Problem IsolationDANGER The Gas and Electrical Power Supplies 1.5.1 Typical ProblemsPilot Failure No pilot ﬂameThe Gas Valve The Electronic CircuitsImproper Burner Function Incorrect or Fluctuating Gas PressureOther Causes of Popping Inadequate Make-upAirPage Common Computer Complaints Filtration Malfunction Modular Basket Lift Simplified Schematic Modular Basket Lift Simplified SchematicTimer N.O Upper Limit MicroswitchBasket Lift Malfunction LeakageMotor and Gear Wear Binds and JamsElectronics Failure 1.5.2 Interpretation of Analog Controller Lights 1.6 Probe Resistance Chart Probe Resistance Chart1.7 Troubleshooting Guides 1.7.3 Troubleshooting the Thermostat 1.7.2 Troubleshooting the Gas Valve1.7.4 Troubleshooting the Temperature Probe 1.8Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-ComputerControlled Fryer 1.8.4 Electronic Ignition 8050902D 1.8.5 Filter Box1.8.6 Modular Basket Lift 100/120V 1.8.7 Modular Basket Lift 208/250V 2.1 Accessories CHAPTER 2 PARTS LISTPERFORMANCE PRO SERIES GAS FRYERS MODELS PART #100-120VConfiguration 2.2 Basket Lift and Associated Parts208-250VConfiguration 4.Wiring has been omitted for clarityCOMPONENT PART #Basket Lift Assemblies Front of fryer 2.3 Cabinetry 2.3.1 FPP/FMP Model CabinetryRear of fryer Four station fryer shownCOMPONENT PART #Cabinet Assemblies see Section Base AssembliesFront of fryer 2.3.2 PMJ Non-ﬁlterModel CabinetryRear of fryer Four station fryer shownCOMPONENT PART #Other Components PART # 2.4 Casters, Legs, and Associated HardwareCOMPONENT PART #Full-vatComponent Box Assembly 2.5 Component BoxesFull-vatComponent Box Assembly with Melt Cycle Timer2-10 Not illustratedPART # COMPONENTPage PART # Thermostat Access Door MJCOMPONENT Control Panel AssembliesBasket Lift Timer 2.7 Controller AssembliesPART # COMPONENT2-14 Wiring Assemblies and HarnessesRemote Computer/Controller Cable Assemblies 106-3965 Door Assembly 2.8 Door AssemblyPART # COMPONENT PART #Drain Tubes MiscellaneousFull-vatAssembly 2.9.2 Drain Valves FPP/FMP ModelsDual-vat,Left Assembly Dual-vat,Right AssemblyPART # Drain Safety SwitchCOMPONENT Drain Valve AssembliesPART # 2.9.3 Drain Valves PMJ Models120V Assembly 2.10 Filter Boxes208-240VAssembly 208-250VAssemblyCOMPONENT PART #Complete Box Assemblies ComponentsPART # 2.11 Filter Pan AssemblyCOMPONENT PART # 2.12 FrypotsCOMPONENT 2.13.1 PMJ45 Frypot Cabinetry 2.13 Frypot CabinetryPART # COMPONENTPART # 2.13.2 PMJ35 Frypot CabinetryCOMPONENT 2.14.1 PMJ45 Gas Valves and Burners 2.14 Gas Valves and BurnersPART # COMPONENTCOMPONENT PART #Pilot Assemblies, Non-CE Pilot Assemblies, CE and ExportGas Valve Conversion Kits 2.14.2 PMJ35 Gas Valves and Burners3Non-CENatural to Propane Non-CEPropane to NaturalCOMPONENT PART #Pilot Assemblies, Non-CE Pilot Assemblies, CE and ExportPART # 2.14.3 IgnitorsCOMPONENT 115V Pump/Motor Assembly shown 2.15 Oil Return ComponentsFilter Return Manifold Filter Suction ManifoldCOMPONENT PART #Oil Return Components continued on next page Handle Assemblies, Oil Return ValvePART # 2.16 Oil Return AssemblyCOMPONENT PART #Operating Thermostat Assembly, Fenwall 2.17 Thermostats and TimersTimers, Basket Lift COMPONENTCOMPONENT Connectors2.19 Garland Range S35 Parts 2.20 Power ShowerPower Shower Assembly COMPONENT819-6092 SERVICE HOTLINEMarch