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Frymaster FPHD manual High Efficiency Decathlon Series Gas Fryers, Service Procedures

Models: FPHD

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INTERFACE BOARD P/N 106-6669 (Kit 826-2434)

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Interface Boards (cont.)

826-2434: These interface boards are used in HD fryers equipped with electronic ignition and constant pilot.

INTERFACE BOARD P/N 106-6669 (Kit 826-2434)

Used on fryers equipped with electronic ignition and constant pilot.

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Frymaster FPHD manual High Efficiency Decathlon Series Gas Fryers, Service Procedures, Interface Boards cont

Contents

Includes HD63/Red Robin and Common Cabinetry 24-HourService HotlineDean HD & SCFHD Frymaster FPHD Models 1-800-551-8633DANGER COMPUTERS FCC CANADADecathlon Series Gas Fryers TABLE OF CONTENTSPage 1.1 Functional Description CHAPTER 1: SERVICE PROCEDURESHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS GAS INFORMATION Altitudes of 2000 feet or lessElectronic Ignition Configuration CHAPTER 1 SERVICE PROCEDURESPilot System Configuration 1.1 Functional Description contInterface Boards Electronic Ignition Configuration contControl Options CHAPTER 1: SERVICE PROCEDURESCHAPTER 1: SERVICE PROCEDURES Interface Boards contHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS Interface Boards cont CHAPTER 1: SERVICE PROCEDURESHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS INTERFACE BOARD P/N 106-6669KitPins CHAPTER 1: SERVICE PROCEDURESMeter Setting LED DIAGNOSTIC LIGHTSDANGER 1.2 Accessing Fryers for ServicingCHAPTER 1: SERVICE PROCEDURES Thermostats HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSDANGER CHAPTER 1: SERVICE PROCEDURES RestraintsHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS DANGERCHAPTER 1: SERVICE PROCEDURES 1.4 Adjusting Burner Manifold Gas PressureHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1.5.1 Main Pilot 1.5 Adjusting the Pilot Flame1.6 Calibrating the Thermatron 1.5.2 Trailing PilotCHAPTER 1: SERVICE PROCEDURES 1.7 Replacing Fryer Components1.7.1 Replacing the Computer HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURESthe probe cannot be repositioned CHAPTER 1: SERVICE PROCEDURES Installing the New Temperature Probe1.7.4 Replacing the High-limitThermostat HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-limitThermostat contHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1.7.4 Replacing the High-limitThermostat cont CHAPTER 1 SERVICE PROCEDURESHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS capillary tube cannot be repositionedHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1.7.5 Replacing Rocker SwitchesCHAPTER 1: SERVICE PROCEDURES 1.Disconnect the fryer from the electrical supplyCHAPTER 1: SERVICE PROCEDURES 1.7.5 Replacing Rocker Switches cont1.7.6 Replacing the Gas Valve DANGER HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSanother 1.7.7Replacing the Pilot Assembly1.7.8 Replacing the Frypot CHAPTER 1: SERVICE PROCEDURESCHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot contHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot cont CHAPTER 1: SERVICE PROCEDURESHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1-221.7.8 Replacing the Frypot cont CHAPTER 1 SERVICE PROCEDURESHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1-23HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURESBoot 1.7.8 Replacing the Frypot contHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES21.Remove the pilot assembly from the frypot 1.7.8 Replacing the Frypot cont1.7.8 Replacing the Frypot cont CHAPTER 1: SERVICE PROCEDURESHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 23.Remove the high-limitfrom the frypotCHAPTER 1 SERVICE PROCEDURES 1.7.8Replacing the Frypot contHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8 Troubleshooting and Problem Isolation1.8.1 Ignition Failure HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES 1.8.1 Ignition Failure cont1.8.2 Improper Burner Function HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES 1.8.2 Improper Burner Function contVOLTS HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1.8.3 Improper Temperature ControlCHAPTER 1 SERVICE PROCEDURES 1.8.2 Improper Burner Function contCHAPTER 1 SERVICE PROCEDURES 1.8.4 Improper Computer FunctionHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.5 Improper Filtration FunctionHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.5 Improper Filtration Function cont1.8.6 Frypot Leakage HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES 1.8.7 Improper Basket Lift FunctionBell-CrankBasket Lifts HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1.9Troubleshooting GuidesCHAPTER 1: SERVICE PROCEDURES 1-36CHAPTER 1: SERVICE PROCEDURES 1.9Troubleshooting Guides contHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 1.10 Wiring DiagramsCHAPTER 1: SERVICE PROCEDURES Right/left sides are the sameCHAPTER 1 SERVICE PROCEDURES Computer with Constant PilotHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES CM4-SWiring HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Dean Oil Return WiringHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Dean Oil Return Wiring, with SolenoidHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 108130 1.11 Probe Resistance ChartsComputer Probe Resistance Chart 84606CHAPTER 2: PARTS LIST HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSITEM CHAPTER 2: PARTS LISTHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS PART #ITEM CHAPTER 2: PARTS LISTHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS PART #PART # CHAPTER 2: PARTS LISTHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 823-4692ITEM CHAPTER 2: PARTS LISTHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS PART #HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.1.3 Decathlon FPHD65 Primary ComponentsCHAPTER 2: PARTS LIST PART #HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.1.3 Decathlon FPHD65 Primary Components contCHAPTER 2: PARTS LIST ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.3 Decathlon FPHD65 Primary Components cont ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.2 OrificesCHAPTER 2: PARTS LIST ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTAccessories PART #HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.4 Optional Components and ControllersCHAPTER 2: PARTS LIST ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.4 Optional Components and Controllers contCHAPTER 2: PARTS LIST ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.4 Optional Components and Controllers cont PART #CHAPTER 2: PARTS LIST HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSDrain Valve Assembly, 11⁄2 with Microswitch CHAPTER 2: PARTS LISTDrain Valve Assembly, 11⁄2 without Microswitch HIGH EFFICIENCY DECATHLON SERIES GAS FRYERSCHAPTER 2: PARTS LIST 2.6 Oil Return Manifold ComponentsHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.6 Oil Return Manifold Components contCHAPTER 2: PARTS LIST ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.6 Oil Return Manifold Components cont PART #CHAPTER 2: PARTS LIST 2.7 Oil Return and Oil Flush ComponentsHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS Microswitch Bracket Assembly, Oil Return 2.7 Oil Return and Oil Flush Components contCHAPTER 2: PARTS LIST Oil Suction AssemblyHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.8 Filtration ComponentsCHAPTER 2: PARTS LIST ITEMPART #ITEM CHAPTER 2: PARTS LISTHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS PART #HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.8.3 Filtration Components; FPHD65 Series FryersCHAPTER 2: PARTS LIST ITEMCHAPTER 2: PARTS LIST 2.9 Basket Lift ComponentsHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.9 Basket Lift Components contCHAPTER 2: PARTS LIST ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.10 Trough, Holster, & Cover ComponentsCHAPTER 2: PARTS LIST ITEMHIGH EFFICIENCY DECATHLON SERIES GAS FRYERS 2.11 Fasteners Screws, Nuts, BoltsCHAPTER 2: PARTS LIST ITEMFAX Tech Support SERVICE HOTLINEFAX Parts 1-800-551-8633