HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.2 Improper Burner Function (cont.)

Burners lighting on the left side only may be caused by a trailing pilot problem (four- and five-tube frypots) or improper burner manifold pressure.

Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere. Verify incoming gas pressure in the same way as for "popping,” discussed in the preceding paragraphs. Variations in the kitchen atmosphere are usually caused by air conditioning and/or ventilation systems starting and stopping during the day. As air conditioning/ventilation systems start and stop, the pressure in the kitchen may change from positive or neutral to negative, or vice versa. Changes in airflow patterns may affect flame intensity.

Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen and make up air blowing down the flue. Air is being sucked out of the fryer enclosure and the flames are literally following the air. If negative pressure is not the cause, check for high burner-manifold gas pressure in accordance with the procedures in Section 1.4. An obstructed flue, which prevents the fryer from properly exhausting, may also be the cause.

Excessively noisy burners may indicate that the burner gas pressure is too low, the tube diffusers are defective or burned out, or it may simply be that the gas valve vent-tube is blocked (if applicable). If the gas pressure is correct, the tube diffusers are intact and in good condition, and the vent-tube is unobstructed (if applicable), the gas valve regulator is probably defective.

1.8.3 Improper Temperature Control

Temperature control is a function of several interrelated components, including the melt cycle. Each must operate correctly. The principal component is the temperature probe. Depending upon the specific configuration of the fryer, other components may include the interface board, the computer/controller itself, and the ignition module.

Improper temperature control problems can be categorized into melt cycle problems and failure to control at setpoint.

In fryers equipped with a Thermatron, the problem will be with the thermostat. Possible causes are that the thermostat is out of calibration or defective. Refer to Section 1.6 for instructions on calibrating the thermostat.

In fryers equipped with computers, the problem may be with the temperature probe, the interface board, or the computer. Refer to the troubleshooting guides in this chapter.

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Frymaster FPHD manual Improper Temperature Control