Pistons & Metering Tubes
To install a new Piston or Piston/Cylinder Replacement Kit:
1. Drain the machine pistons by instigating several shots with either the tank ball valves closed (if
3.Remove the pump end caps (item 8 of figure 46) by removing the 4 end cap screws (item 6 of figure 46). Allow the cap to hang by the hose.
4.Remove the cylinder and Orings (items 1 and 6 of figure 50) from the pump housing (item 7 of figure 46) and pump cap.
5.Select an operating mode, then fully extend the pistons by activating the option in the M1 screen.
6.To prevent machine movement, press (red).
7.Remove the existing piston (1) and any front or rear washers (items 3 & 4 of figure 50) from the pump shaft (item 11 of figure 46) by removing the piston screw (2). A wrench will be required near the drive block to prevent the pump shaft from rotating while the screw is removed.
8.Install the new piston and any rear or front washers, by
installed), or by activating enough shots to empty the tanks.
2. To prevent machine movement, press (red).
9.Select an operating mode, then retract the pistons by pressing in the M1 screen.
10.To prevent machine movement, press (red).
11.Lubricate the new
12.Install the cylinder between the pump housing and end cap, then secure the cylinder and Orings by
13.Open the tank ball valves (if installed) or put more material into the tanks.
14.Instigate several shot to fill the pump with new material.
15.
NYLON PISTONS (SEE FIGURE 50)
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| Tube | Piston | Frt. | Back | Screw | |
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| Washer | Washer | ||||
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Part No. | Rev. | Series | Area | Item 1 | Item 2 | Item 3 | Item 4 | Item 5 | Item 6 |
LC1080 | A | A | 80 | LCC080 | LCB080 | 15M089 | NOT REQ |
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LC1100 | A | A | 100 | LCC100 | LCB 100 | 15M089 | NOT REQ |
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LC1120 | A | A | 120 | LCC120 | LCB 120 | NOT REQ | NOT REQ |
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LC1140 | A | A | 140 | LCC 140 | LCB 140 | NOT REQ | NOT REQ |
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LC1160 | A | A | 160 | LCC 160 | LCB 160 | 15M099 | 15K887 |
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LC1180 | A | A | 180 | LCC 180 | LCB 180 | 15M099 | 15K887 |
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LC1200 | A | A | 200 | LCC 200 | LCB 200 | 15M099 | 15K887 |
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LC1220 | A | A | 220 | LCC 220 | LCB 220 | 15M099 | 15K887 |
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LC1240 | A | A | 240 | LCC 240 | LCB 240 | 15M100 | 15K887 |
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LC1260 | A | A | 260 | LCC 260 | LCB 260 | 15M100 | 15K887 |
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LC1280 | A | A | 280 | LCC 280 | LCB 280 | 15M100 | 15K887 |
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LC1300 | A | A | 300 | LCC 300 | LCB 300 | 15M100 | 15K887 |
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LC1320 | A | A | 320 | LCC 320 | LCB 320 | 15M100 | 15K888 | 120933 | 120874 |
LC1360 | A | A | 360 | LCC 360 | LCB 360 | 15M100 | 15K888 |
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LC1400 | A | A | 400 | LCC 400 | LCB 400 | 15M100 | 15K888 |
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LC1440 | A | A | 440 | LCC 440 | LCB 440 | 15M100 | 15K888 |
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LC1480 | A | A | 480 | LCC 480 | LCB 480 | 15M100 | 15K888 |
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LC1520 | A | A | 520 | LCC 520 | LCB 520 | 15M100 | 15K888 |
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LC1560 | A | A | 560 | LCC 560 | LCB 560 | 15M101 | 15K888 |
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LC1600 | A | A | 600 | LCC 600 | LCB 600 | 15M101 | 15K888 |
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LC1640 | A | A | 640 | LCC 640 | LCB 640 | 15M101 | 15K890 |
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LC1720 | A | A | 720 | LCC 720 | LCB 720 | 15M101 | 15K890 |
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LC1800 | A | A | 800 | LCC 800 | LCB 800 | 15M101 | 15K890 |
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LC1880 | A | A | 880 | LCC 880 | LCB 880 | 15M101 | 15K890 |
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LC1960 | A | A | 960 | LCC 960 | LCB 960 | 15M101 | 15K890 |
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312393G | 39 of 50 |