GSI Outdoors PNEG-970 Collector Ring Maintenance, A. Lubrication, ring, B. Brush Holders

Models: PNEG-970

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2. Collector Ring Maintenance
Cross-bar Seated in Brush Slot
3. To remove and replace the brush:
a) remove the clamp screw from the brush holder
b) remove the screw from the brush lead c) remove the brush holder
d) replace the brush e) reassemble.
E. Brush Fit Inspection

Maintenance

2. Collector Ring Maintenance

A. Lubrication

1.

All bearings are lubricated for life at the factory.

 

Additional lubrication should not be required.

2.

CAUTION: Do not apply any lubricants or

 

solvent cleaning agents to any part of the slip

 

ring.

B. Brush Holders

1.

Make the first inspection shortly after installation

 

and before operation. Make continuing inspections

 

on a regular basis after every 200-400 hours of

 

operation under normal conditions.

C. Brush Holders

1.

Inspect brush holders for proper alignment.

 

Locate brush holders so that the entire brush

 

contact surface rides squarely on the ring with the

 

brush moving freely in the brush holder. Position

 

brush holders so that the brush makes contact

 

with the middle of the conductor and is not offset.

2. Check brush holder clamps for tightness. Set

 

clamp bolts at 10 in-lb max.

3.

Inspect brush terminations at the holder to assure

 

that no external force is imposed on the holder.

 

We recommend flexible or soft wire leads for

 

these terminations. Use external clamps to

 

support the entire weight of the leads.

D. Brushes

1.

Inspect for wear. If the distance from the top of

 

the insulator to the lower part of the brush spring

1. Brushes must run at 90° ± 3° squareì￿￿ûon the rings. If brush is not square, adjust position of brush holder on brush post.

2. Brushes need not run on the center of the rings, but there should be no forceful friction against the insulators.

3. The brush spring cross-bar must be seated in the brush slot.

Brush Holder

Brush A. Lubrication

Insulator

Ring Surface

is 0.093" or less, replace the brush.

Brush

Replace Brush

@ 0.093"

F.3Brush.2.4 BrushSpringsSprings

1.3Inspect.2.4.1 andInsptestct brushand test springsbrush tosprinassureg uniformto assure brushniformpressurebrush. Ifpressurebrush . If

brush springs fall below

springs fall below

pressure,

mended

recommended pressure, replace entire brush holder .

replace entire brush holder .

Brush

Spring

Amperage

Pressure

 

 

151.0 lb. min

351.5 lbs. min

753.0 lbs. min

Table 3.3.3 Brush Spring Tension

Insulator

2.Inspect brush contact surface by removing the brush. Remove surface dirt, oxidation, pitting, or other contaminants (with a wire brush).

5 lb. Scale

Brush Spring

PNEG-970S2 Hopper w/ Collector Ring

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GSI Outdoors PNEG-970 Collector Ring Maintenance, A. Lubrication, CAUTION Do not apply any lubricants or, ring, D. Brushes