Honeywell PDX140S*F(BN,SX,CX) Inner Door Removal Procedure, Right side Inner Door Removal, Tears

Models: PDX140S*F(BN,SX,CX) PDX440S*F(BN,SX) PDX75S70F(B,S,C)*(N,X) PDX275T*F(BN,SX,CX) PDX150S*F(BN,SX,CX) PDX65S65F(B,S,C)*(N,X) PDX265T*F(BN,SX,CX) PDX50S60F(B,S,C)*(N,X) PDX450S*F(BN,SX) PDX250T*F(BN,SX,CX)

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Inner Door Removal Procedure.

PDX Series

PDX SERVICE PROCEDURE XIII

Inner Door/Gasket Removal, Inspection

Replacement and Reinstallation

Inner Door Removal Procedure.

Step 1. Slide switch of the Electronic Gas Control to the “OFF” position and unplug from wall.

Step 2. Remove outer jacket burner access door.

Step 3. Disconnect wire connections from Electronic Gas Control.

Step 4. Right side Inner Door Removal.

a)Remove wire tie from feedline.

b)Remove (2) 1/4" hex drive screws from right side inner door.

c)Remove (2) 1/4" hex drive screws from flange section of inner door.

d)Remove right side inner door and set aside. Be careful not to damage gasket material on inner door.

¼" Hex Drive Screws shown on Right Side Inner Door.

¼" Hex Drive Screws at

Flange section of Inner Door

Step 4. Fully inspect inner door gaskets for the following:

>Tears

>Other imperfection that will inhibit proper seal

>Missing Material

>Gasket adhesion to inner door

>Cracks

>Material left on combustion chamber (around opening)

>Dirt or debris

 

If the gasket is not effected by any of the above, gasket replacement is not required. If replacement is required,

proceed to Inner Door Gasket Replacement Procedure.

Inner Door Gasket Replacement

Procedure.

Step 4. Right side Inner Door Removal.>Tears>Other imperfection that will inhibit proper seal>Missing Material WARNING

If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Step 5. After inspection of inner door as noted in step 4, completely remove gasket and adhesive residue from right and left side inner doors as needed.

Step 6. Use RTV sealant (recommended bead size is 1/8") to secure the inner door gasket to the inner door sections (right & left). Refer to illustration below for proper application. Note the overlap configuration in the flange area of the inner door. Set the flange section first, this will help to achieve the proper over lap position.

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Honeywell PDX140S*F(BN,SX,CX) Inner Door Removal Procedure, Inner Door Gasket Replacement Procedure, Tears, Cracks