Honeywell PDX140S*F(BN,SX,CX) PDX Series, Troubleshooting, LED Status, Control Status, Service

Models: PDX140S*F(BN,SX,CX) PDX440S*F(BN,SX) PDX75S70F(B,S,C)*(N,X) PDX275T*F(BN,SX,CX) PDX150S*F(BN,SX,CX) PDX65S65F(B,S,C)*(N,X) PDX265T*F(BN,SX,CX) PDX50S60F(B,S,C)*(N,X) PDX450S*F(BN,SX) PDX250T*F(BN,SX,CX)

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WARNING: EXPLOSION HAZARD

PDX Series

Troubleshooting

 

LED Status

 

Control Status

 

Probable Cause

 

Service

 

 

 

 

 

 

 

 

 

 

 

Procedure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Unstable pilot.

1. Page 15

Six-one flash, three

Failed to light pilot.

2. Pilot tube blocked or restricted.

 

 

 

 

 

second pause

System auto resets.

3. Oxidation build up on pilot electrode.

2-4. Page 17

 

 

 

 

 

 

4. Wire damage to pilot assembly or bad

 

 

 

 

 

 

 

 

 

 

 

connection at gas valve.

 

 

 

 

 

 

 

 

Pressure switch

1. Vent blockage or improper vent configuration.

1. Check vent or vent tables.

 

 

 

2. Pressure switch tubing kinked or blocked.

 

 

 

or blower temp

2 & 3 Page 18

 

 

 

3. Faulty pressure switch.

 

 

 

switch opened

4. Refer to venting section of

Six-two flash, three

4. Vent termination being affected by wind

during burner

installation manual

second pause

5. Blower not spinning up to speed.

5. Page 20

operation.

 

 

 

6. Blower temp or exhaust temp too high

6 & 7 Page 22

 

 

 

System auto

8. Refer to installation

 

 

 

7. Faulty blower temperature switch.

 

 

 

resets.

manual.

 

 

 

8. Insufficient combustion air.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Unstable pilot.

 

 

 

 

 

 

 

 

Pilot flame

2. Pilot tube blocked or restricted.

1. Page 15

 

 

 

3. Oxidation build up on pilot electrode.

 

 

 

 

 

Six-three flash, three

extinguished.

2-4. Page 17

4. Wire damage to pilot assembly or bad

second pause

System auto

 

 

 

 

 

connection at gas valve.

5. Refer to installation manual

 

 

 

resets.

 

 

 

5. Insufficient combustion air.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6. Gas pressure is out of specification.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Undesired-false

 

 

 

 

 

 

 

 

Six-four flash, three

pilot flame

Pilot valve stuck in open position.

Replace gas control,

sensed.

second pause

page 26

System auto

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

resets.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING: EXPLOSION HAZARD

 

 

 

 

 

 

 

 

 

 

 

* Indicates gasoline vapors were detected at potentially

 

 

 

 

 

 

 

 

Flammable Vapor

explosive levels.

 

 

 

 

 

Seven flash, three second

* Verify no gasoline vapors are still present

Page 28

pause

Sensor fault

* Reset the control by cycling power to the appliance or

 

 

 

detected

by cycling the ON/OFF switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Replace the Flammable Vapors Sensor element if a

 

 

 

 

 

 

 

 

 

 

 

gasoline spill event occurred.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Eight-one flash, three

Flammable Vapor

* Verify Flammable Vapor Sensor (FVS) resistance is

 

 

 

 

 

Sensor out of

not below 25 K Ohms.

Page 28

second pause

* Check wiring to FVS and insure it is not shorted.

specification.

 

 

 

 

 

 

 

 

* Replace control if everything above checks out OK.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermal well

1. Damage to thermal well wire.

Page 24

 

 

 

sensor damaged

 

 

 

2. Thermal well sensor resistance out of range.

Eight-three flash, three

or unplugged

 

 

 

 

 

 

 

 

 

 

 

 

 

second pause

Gas valve

1. Control needs to be reset.

1. Interrupt power supply

 

 

 

electronics fault

2. Replace gas control,

 

 

 

2. Control is wet or physically damaged.

 

 

 

detected

page 26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Eight-four flash, three

Gas valve fault

1. Control needs to be reset.

1. Interrupt power supply

second pause

detected.

2. Control is wet or physically damaged.

2. Replace gas control,

page 26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Honeywell PDX140S*F(BN,SX,CX) PDX Series, Troubleshooting, LED Status, Control Status, Probable Cause, Service, Procedure