Workshop Manual
Husqvarna Chain Saws
101
Tank unit
LIST OF CONTENTS
Air filter
Anti-vibration system
INTRODUCTION
Safety
Updates
General
Dismantling and reassembly of the entire chain saw
Repair of a specific sub-assembly
INTRODUCTION
General Instructions
SAFETY REGULATIONS
Special instructions
TECHNICAL DATA
6 - English
TECHNICAL DATA
TECHNICAL DATA
8 - English
TECHNICAL DATA
TECHNICAL DATA
10 - English
TECHNICAL DATA
TECHNICAL DATA
12 - English
TECHNICAL DATA
502 50 57-01 3/16 502 50 16-01 6 mm 502 50 64-01 5 mm
TOOLS
Tools for all chain saws
502 50 18-01 4 mm 502 50 19-01 3 mm 502 50 88-01 5 mm
TOOLS
Tools for saws 36 and
Tools for saws 40, 45, 51 and
compl 502 50
TOOLS
Tools for saws 42, 242 and
Tools for saws 254, 257 and
compl 502 51
TOOLS
Tools for saws 61, 268 and
Tools for saws 281 and
compl 502 51
3 mm 4 mm 5 mm 3/16 8 mm 10 mm 502 50
Tools for saws 394 and
TOOLS
compl 502 51
Order number
List of tools
TOOLS
Designation
SERVICE DATA Saws 36 and
Character key
SERVICE DATA
English
Character key
SERVICE DATA Saws 42, 242 and
22 - English
SERVICE DATA
English
Character key
Saws 40 and
SERVICE DATA
24 - English
SERVICE DATA
English
Character key
Saws 51 and
SERVICE DATA
26 - English
SERVICE DATA
3-4English
Character key
SERVICE DATA Saws 254 and
5254
28 - English
SERVICE DATA
English
Character key
SERVICE DATA
30 - English
SERVICE DATA
English
Character key
SERVICE DATA Saws 61, 268 and
32 - English
SERVICE DATA
English
Character key
SERVICE DATA Saws 281 and
34 - English
SERVICE DATA
English
Character key
SERVICE DATA
36 - English
30-40 2-3
SERVICE DATA
20-22,5 10-12 12-14
3-5 5-6
Character key
SERVICE DATA Saw
38 - English
SERVICE DATA
English
Idling low rpm
TROUBLE SHOOTING Trouble shooting schematic
Starting
Idling low rpm cont
High rpm
TROUBLE SHOOTING
Trouble shooting methods
Acceleration and retardation
Dismantling
SAFETY EQUIPMENT
Chain brake
Wear protective glasses
SAFETY EQUIPMENT
SAFETY EQUIPMENT
Cleaning and Inspection
Assembly
44 - English
SAFETY EQUIPMENT
SAFETY EQUIPMENT
46 - English
SAFETY EQUIPMENT
Checking brake operation
The engine should not be running during the test
Description
SAFETY EQUIPMENT Chain catcher
Replacing
Dismantling
Muffler
SAFETY EQUIPMENT
Do not touch the muffler until it has cooled. Risk of burns
Assembly
SAFETY EQUIPMENT
Cleaning and Inspection
when working on a catalytic converterWARNING
Assembly
SAFETY EQUIPMENT Stop switch
Cleaning and Inspection
Dismantling
Dismantling
Throttle lock
SAFETY EQUIPMENT
The fuel used in the chain saw poses the following hazards
SAFETY EQUIPMENT
Clean all parts
Cleaning and inspection
SAFETY EQUIPMENT
Check that the springs, where fitted, are
The fuel used in the chain saw poses the following hazards
SAFETY EQUIPMENT
Assembly
1. The liquid and its vapours are poisonous
SAFETY EQUIPMENT
56 - English
Dismantling
STARTER
Wear protective glasses
STARTER
Changing the ferrule
Cleaning and Inspection
Remove the parts of the old ferrule
Assembly
STARTER
Check the cord tension
STARTER
60 - English
ELECTRICAL SYSTEM Ignition system
Dismantling
ELECTRICAL SYSTEM
Clean all parts, especially the flywheel and shaft taper
Cleaning and Inspection
Assembly
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
Stop switch
Fitting the spark plug cover
64 - English
ELECTRICAL SYSTEM
Trouble shooting
Handle heating
Description
Checking the generator
Checking the power switch
ELECTRICAL SYSTEM
Checking the heat loops in the rear handles
CENTRIFUGAL CLUTCH
Dismantling
Clean all parts and inspect the following
Cleaning and Inspection
CENTRIFUGAL CLUTCH
CENTRIFUGAL CLUTCH
Assembly
NOTE! The bearing can also be greased later through the hole on the crankshaft
Dismantling
LUBRICATION SYSTEM
70 - English
LUBRICATION SYSTEM
LUBRICATION SYSTEM
72 - English
LUBRICATION SYSTEM
40/45
51/55
36/41
40/45
LUBRICATION SYSTEM
74 - English
First screw the tool onto the entire worm gear
Dismantling the oil pumps worm gear
LUBRICATION SYSTEM
Turn the screw until the worm gear is removed
That the taper on the adjuster screw shows no signs of wear
Cleaning and Inspection
LUBRICATION SYSTEM
Assembling the oil pump
Assembling the worm gear
LUBRICATION SYSTEM
LUBRICATION SYSTEM
78 - English
LUBRICATION SYSTEM
LUBRICATION SYSTEM
Saws 42, 61, 242, 246, 254, 257, 262, 268, 272, 281, 288, 394 and
LUBRICATION SYSTEM
36/41
50/51
40/45
51/55
LUBRICATION SYSTEM
40/45
82 - English
Design
CARBURETTOR
Description
The fuel used in the chain saw poses the following hazards
CARBURETTOR
Operation
The fuel used in the chain saw poses the following hazards
CARBURETTOR
Dismantling
1. The liquid and its vapours are poisonous
CARBURETTOR
Tillotson HS 228 B
Tillotson HS 255 B
86 - English
Walbro HDA and HD
Tillotson HS 260 A
CARBURETTOR
CARBURETTOR
Walbro WJ
Walbro WG
88 - English
ZAMA C1Q-EL1
Walbro WT
CARBURETTOR
The fuel used in the chain saw poses the following hazards
Cleaning and Inspection
CARBURETTOR
1. The liquid and its vapours are poisonous
Plugs
Assembly
CARBURETTOR
The fuel used in the chain saw poses the following hazards
Tillotson HS 228 B
CARBURETTOR
92 - English
CARBURETTOR
Tillotson HS 255 B
Tillotson HS 260 A
CARBURETTOR
94 - English
Walbro HDA och HD
CARBURETTOR
Walbro WJ
CARBURETTOR
96 - English
CARBURETTOR
Walbro WG
Walbro WT
CARBURETTOR
98 - English
CARBURETTOR
ZAMA C1Q-EL1
CARBURETTOR
Pressure testing
Refitting onto chain saw
The fuel used in the chain saw poses the following hazards
Prefilter
AIR FILTER
268K, 272K and 272S
Compressed air at a high pressure can damage the foam
Main filter
AIR FILTER
102 - English
Dismantling
TANK UNIT
Cleaning and Inspection
The fuel used in the chain saw poses the following hazards
262XP
Bolts placed at
TANK UNIT
268K
TANK UNIT
Assembly
Ensure that the fuel pipe and throttle cable are not damaged
Dismantling
ANTI-VIBRATION SYSTEM
Description
106 - English
Assembly
ANTI-VIBRATION SYSTEM
Dismantling
PISTON AND CYLINDER
108 - English
PISTON AND CYLINDER
Cleaning and Inspection
1. The piston crown 2. The top of the cylinder bore
Faults and causes
PISTON AND CYLINDER
Assembly
PISTON AND CYLINDER
PISTON AND CYLINDER
112 - English
Decompression valve
Pressure testing
PISTON AND CYLINDER
Crankcase and cylinder
Dismantling
CRANKCASE AND CRANKSHAFT
Ensure that no dirt or foreign particles enter the bearings
CRANKCASE AND CRANKSHAFT
CRANKCASE AND CRANKSHAFT
Cleaning and Inspection
116 - English
CRANKCASE AND CRANKSHAFT
Assembly
Ensure that dirt and foreign particles do not enter the bearing
CRANKCASE AND CRANKSHAFT
118 - English
CRANKCASE AND CRANKSHAFT
Ensure excess gasket material does not fall into the crankcase
Ensure that dirt and foreign particles do not enter the bearing
CRANKCASE AND CRANKSHAFT
120 - English
Bar bolts
CRANKCASE AND CRANKSHAFT
CRANKCASE AND CRANKSHAFT
Changing the seals
Dismantling
Assembly
CRANKCASE AND CRANKSHAFT
42, 242, 246 1 mm
CRANKCASE AND CRANKSHAFT
3.5 mm
3120