Power ARC, Safety Depends on You | Lincoln Electric 5000 instruction

POWER ARC ™ 5000	IM560-A
	November, 1999

For Machines with Code Number 10255 and 10430

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Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

OPERATOR’S MANUAL

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• World's Leader in Welding and Cutting Products •

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Lincoln Electric 5000 manual Power ARC, Safety Depends on You

Contents

Safety Depends on You Power ARC California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank You Table of Contents Technical Specifications Power ARC Installation Location and Ventilation Safety PrecautionsStoring Tilting StackingLifting Assembly of Wheels and Handle to the Tube Frame OIL PRE-OPERATION Engine ServiceFuel Spark Arrester Welding Cable Connections Electrical Output Connections Cable Installation Auxiliary Power ReceptaclesMachine Grounding Premises Wiring Power Cord Connections to TWIST- Lock PlugsPlugs and HAND-HELD Equipment Circuit Breakers These Devices Without Operation Safety InstructionsOperating Instructions General Description Welding Capability Recommended ApplicationsLimitations GENERATOR/WELDER Controls Controls and Settings Gasoline Engine Controls Figure B.2 Gasoline Engine Controls Before Starting the Engine Engine OperationStarting the Engine BREAK-IN Period Stopping the EngineFor a HOT Engine For Best Engine Starting Generator Operation To USE the Generator AS AN Auxiliary Power SupplyGeneral Information Suggested Power Applications Running Watts Start-up Watts Table B.3 Generator Power Applications Welding Operation To USE the Power ARC 5000 for Stick WeldingControl Function / Operation Current Control Dial After YOU Finish the Weld Welding Guidelines Stick Welding Figure B.4 The welding arc What Happens in the Arc? Correct Way to Strike An Arc Correct Welding Position Correct Arc LengthCorrect Welding Speed Common Metals PracticeTypes of Welds Fillet Welds PenetrationMultiple Pass Welds Welding in the Vertical Position Vertical-Down Welding Vertical-Up Welding Overhead Welding How to Hardface the Sharp Edge Metal to Ground WearWelding Sheet Metal Hardfacing To Reduce Wear Cast Iron Plate Preparation Welding Cast Iron Out-of-Position Group AWS E6011 Selecting ElectrodesHigh-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018 OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Briggs and Stratton Accessories Routine and Periodic Maintenance MaintenanceEngine Maintenance Engine Adjustments Clean AIR Filter PRE-CLEANER Figure D.3 Clean Cooling System Part Part Number Table D.2 Engine Maintenance Parts Figure D.6. Brush Removal and Replacement GENERATOR/WELDER Maintenance Figure D.7. Major Component Locations Symptoms TroubleshootingPossible Areas Generator POWER, Always Not RUN Engine Without AN Wiring Diagram Power ARC Diagrams Dimension Print New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic Course Precaucion Warnung