D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine.

Remove guards only when necessary to perform maintenance and replace them when the mainte- nance requiring their removal is complete.

If guards are missing from the machine, get replacements from a Lincoln Distributor. See the EXPLODED VIEW AND PARTS LIST at the back of this manual.

Read the Safety Precautions in the front of this manu- al and in the Briggs & Stratton Operating and Maintenance Instructions manual before working on the POWER ARC 5000.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep your hands, hair, clothing, and tools away from the recoil housing, fans, and all other moving parts when start- ing, operating, or repairing this machine.

ROUTINE AND PERIODIC

MAINTENANCE

ENGINE MAINTENANCE

CAUTION

To prevent the engine from accidentally starting, dis- connect the spark plug lead before servicing the engine.

See Table D.1 for a summary of maintenance inter- vals for the items listed below. Follow either the hourly or the calendar intervals, whichever come first. More frequent service may be required, depending on your specific application and operating conditions. Table D.2 shows engine maintenance replacement parts and numbers.

OIL: Check the oil level after every 5 hours of operation or daily. BE SURE TO MAINTAIN THE OIL LEVEL.

Change the oil the first time after 5 hours of oper- ation. Then, under normal operating conditions, change the oil after every 50 hours or once a year, whichever occurs first. If the engine is operated under heavy load or in high ambient temperatures, change the oil every 25 hours.

Drain the oil from the drain plug located on the side of the engine block or from the drain plug located at the bottom of the engine cover on the generator end. Remove the oil dip-stick and add 1.5 quarts of oil. Check the level with the dip-stick. Do not overfill. Use the grade and viscosity recommended in the Engine Owner’s Manual.

FIGURE D.1 - OIL DRAIN AND

REFILL LOCATION

1

2

1.OIL DIP STICK - OIL FILL TUBE

2.OIL DRAIN PLUGS

FUEL: At the end of each day’s use, refill the fuel tank to minimize moisture conden- sation and dirt contamination in the fuel line.

ENGINE ADJUSTMENTS

WARNING

OVERSPEED IS HAZARDOUS - The maximum allowable high idle speed for this machine is 3750 RPM, no load. DO NOT tamper with the governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operat- ed at speeds above maximum.

Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

POWER ARC 5000

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Lincoln Electric 5000 manual Routine and Periodic Maintenance, Engine Maintenance, Engine Adjustments